DoorKing 9150 Series Installation & Owner's Manual
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DoorKing 9150 Series Installation & Owner's Manual

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Installation/Owner's Manual
Use this manual for circuit board 4602-010 Revision A or higher.
Date Installed:
Installer/Company Name:
Phone Number:
Leave Manual with Owner
UL 325 Compliant
Vehicular Slide Gate Operator
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Circuit Board
Serial Number
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Copyright 2012 DoorKing, Inc. All rights reserved.
Series 9150
Series 9150
Series 9150
9150-065-V-12-12
Convenience Open Optional
TM

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Summary of Contents for DoorKing 9150 Series

  • Page 1 R IA o rK in g , In c ., In g le w Date Installed: Installer/Company Name: Circuit Board Serial Number Phone Number: and Revision Letter: Leave Manual with Owner Copyright 2012 DoorKing, Inc. All rights reserved. UL 325 Compliant...

  • Page 3: Specifications

    4” Minimum DoorKing, Inc. reserves the right to make changes in the products described in this manual without notice and without obligation of DoorKing, Inc. to notify any persons of any such revisions or changes. Additionally, DoorKing, Inc. makes no representations or warranties with respect to this manual. This manual is copyrighted, all rights reserved.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS SPECIFICATIONS ASTM 2200 Standard for Gate Construction Important Safety Instructions Instructions regarding intended installation: Important Notices UL325 Entrapment Protection Glossary Slide Gate Requirements Slide Gate Protection SECTION 1 - INSTALLATION 1.1 Hardware for the Gate 1.2 Physical Stops for the Gate 1.3 Types of Gates 1.4 Operator Mounting Positions 12-15...
  • Page 5 TABLE OF CONTENTS SECTION 4 - ENTRAPMENT AND SAFETY PROTECTION 4.1 UL 325 Terminal Description 4.2 Secondary Entrapment Protection Device Locations 28-29 4.3 Loop Detector Wiring SECTION 5 - WIRING 5.1 Main Terminal Description 5.2 Control Wiring for Single/Primary Operator 5.3 Auxiliary Device Wiring 5.4 Bi-Parting Gates Wiring - Dual Gate Operators SECTION 6 - OPERATING INSTRUCTIONS...

  • Page 6: Astm 2200 Standard For Gate Construction

    ASTM F2200 Standard for Gate Construction Vehicular gates should be constructed and installed in accordance with ASTM F2200; Standard Specification for Automated Vehicular Gate Construction. For a copy of this standard, contact ASTM directly at 610-832-9585; service@astm.org; or www.astm.org. Important Safety Instructions WARNING - To reduce the risk of injury or death: 1.

  • Page 7: Important Notices

    • For gate operators utilizing contact sensors: 1. One or more contact sensors shall be located where the risk of entrapment or obstruction exist, such as at the leading edge, trailing edge, and post mounted both inside and outside of a vehicular horizontal slide gate. 2.

  • Page 8: Ul325 Entrapment Protection

    UL 325 Entrapment Protection Class I Class II A vehicular gate operator (or system) intended for use in a A vehicular gate operator (or system) intended for use in a home of one-to four single family dwelling, or a garage or commercial location or building such as a multi-family parking area associated therewith.

  • Page 9: Glossary

    Glossary GATE - A moving barrier such as a swinging, sliding, raising, lowering, or the like, barrier, that is a stand-alone passage barrier or is that portion of a wall or fence system that controls entrance and/or egress by persons or vehicles and completes the perimeter of a defined area.

  • Page 10: Slide Gate Requirements

    Slide Gate Requirements The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate.

  • Page 11: Slide Gate Protection

    Slide Gate Protection Entrapment protection devices are required to reduce the risk of injury. Install sensors where the risk of entrapment or obstruction exists while gate is moving. Individual requirements will vary. Contact Sensor (Reversing Edges) Installed on the fence to help minimize the potential of Warning Signs entrapment between the gate and fence.

  • Page 12: Section 1 - Installation

    1.1 Hardware for the Gate Good hardware is essential for proper operation of a sliding gate. DoorKing has a full line of gate hardware products that will ensure safe, reliable and long lasting gate operation. The gate must be properly installed and roll smoothly in both directions.

  • Page 13: Types Of Gates

    S TO CLASS VEHICUL C22.2 GATE 53382 MODEL SERIAL OPERATO VOLTS AMPS GATE DoorKing, LOAD PHASE Inc., Inglewood, n t a s h o r a y g a t h a i r n a f o r e l O...

  • Page 14: Operator Mounting Positions

    (Both are shown, only one type is needed). Additional hardware required. Post base plate (P/N 2600-495) 6 x 6 steel posts not available from DoorKing. Base plate stop brackets (P/N 2600-970) bolts on post base plate when using chain stops.
  • Page 15 Rear Position with Post Mount Hides the chain from outside the property looking in. • Chain setup is the same as above. Additional hardware required. Post base plate (P/N 2600-495) 6 x 6 steel posts not available from DoorKing. 9150-065-V-12-12...
  • Page 16 Chain Idler Wheels Additional hardware required. Post base plate (P/N 2600-495) 6 x 6 steel posts not available from DoorKing. Endless idler assembly (P/N 2600-818). Additional chain #40 (P/N 2600-442 - 20 ft. per box). Gate end retainer (P/N 1204-004).

  • Page 17: Underground Conduit Requirements

    Secondary Operator Operator Position Position DoorKing’s Primary/Secondary Interconnection Cable (Dual Operator Application Only) (Secondary Power and Communication wires) Control and/or P.A.M.S. Wires (Low Voltage wire insulation) Concrete Loop Lead-In Wires (Low Voltage wire insulation) AC Input Power (High Voltage wire insulation)

  • Page 18: Pad, Post Or Ceiling Mount Without/With J-Box Setup

    VEHICULAR GATE OPERATOR same conduit. CLASS MODEL SERIAL VOLTS PHASE AMPS 60 Hz Operator MUST MAX GATE LOAD DoorKing, Inc., Inglewood, CA Fail Secure be level. Key Lock High Volt High Volt Volt Volt Note: Operator must be mounted Conduit Knock-Out Sizes Pad, post or 1”...

  • Page 19: Mounting Operator And Chain

    Attaching Operator Connect Chain Bracket to Concrete t i o to Gate. Weld completely DoorKing recommends a around bracket. Chain nut minimum of four (4) 3/8” x 2” Chain and chain bolt MUST NOT sleeve anchors (not supplied). protrude past gate frame.

  • Page 20: Installation Of Warning Signs

    Endless Idler Assembly (On Select Installations) DoorKing offers an endless idler assembly with a protective cover designed for the Model 9150 installations (P/N 2600-818). Make sure the endless idler assembly is securely fastened to the wall or post (Depending on which type of installation will be used).

  • Page 21: Chain Tray Kit

    Installing the Chain Tray Kit A chain tray is recommended for gates longer than 20 ft. to support the weight of the chain. DoorKing offers a chain tray kit in sections to fit any length gate. (DoorKing P/N 2601-270 10 Ft. section)

  • Page 22: Section 2 - Ac Power To Operator(S)

    SECTION 2 - AC POWER TO OPERATOR(S) Before attempting to connect any wiring to the operator, be sure that the circuit breaker in the electrical panel is in the OFF position. Permanent wiring must be installed to the operator as required by local electrical codes. It is recommended that a licensed electrical contractor perform this work.

  • Page 23: High Voltage Terminal Connection

    2.2 High Voltage Terminal Connection • Route incoming AC power wire through the high voltage conduit and run wire in the operator as shown. • Be sure wiring is installed in accordance with local codes. Be sure to color code all wiring. •...

  • Page 24: Section 3 - Adjustments

    KEY SWITCH when pressed. Gate OPEN TIMER opens to full open position ONLY. Power LED Dry Relay Contact DOORKING Dry relay contacts 4602-010 (terminals 15-16) can be set for Normally Open (NO) or Normally Closed (NC) operation by placing UL 325...

  • Page 25: Dip-Switch Sw 1 And Sw 2 Settings

    3.2 DIP-Switch SW 1 and SW 2 Settings The two DIP-switches located on the circuit board are used to program the operator to operate in various modes and to turn on or off various operating features. Whenever a switch setting is changed, power to the operator must be turned OFF and then turned back on for the new setting to take affect.
  • Page 26 3.2 Continued SW 2 (Right 8 Switches) Switch Function Setting Description A plug-in exit loop detector plugged into the EXIT Loop port will partially open single Exit Loop Port Jumper Wire Output operator or fully open dual operators depending on type of loop detector used). Needed Full Open Input Normal Setting.

  • Page 27: Automatic Open / Close Limit Adjustment

    3.3 Automatic Open / Close Limit Adjustment The 9150’s open/close limits DO NOT have to be physically adjusted. Every time the 9150 is powered up, the first open command will automatically run “Multiple gate cycles” that will locate and remember the gate’s open and close positions. These positions are determined by the physical stops that have been installed (See section 1.2, page 10).

  • Page 28: Clutch Adjustment

    The operator will cycle the gate without the clutch slipping. The clutch will slip and the gate will reverse ONLY after striking an obstruction with no more than 75 Lbs of force. This force can be measured with a gate scale, DoorKing P/N 2600-225. To adjust clutch: Make sure power to operator is OFF when adjusting clutch.

  • Page 29: Section 4 - Entrapment And Safety Protection

    115 VAC Convenience 4.1 UL 325 Terminal Description Outlets REVERSE LOOP EXIT LOOP KEY SWITCH OPEN TIMER 5-Pin UL 325 Terminal DOORKING 4602-010 Secondary Entrapment Protection RE VE LO OP Device Connection V IN R IO er at d fre e ga...

  • Page 30: Secondary Entrapment Protection Device Locations

    4.2 Secondary Entrapment Protection Device Locations Typical UL Photo Sensor mounting height If the distance between the gate and distance away from gate. and wall is greater than 2 1/4”. Filler Post or Barrier Secure Side Non-Secure Side Inside Property Outside Property 5”...
  • Page 31 Wireless Reverse Edge Sample Setup - Single Receiver Edge Normally Open 9 V battery operated transmitter mounted on gate. Transmitter Filler Post Note: Install reversing edges on all Normally Open the gate support posts or filler post in this area (e.g.

  • Page 32: Loop Detector Wiring

    A loop detection system will sense a vehicle like a metal detector and send a signal to the gate operator preventing the gate from automatically opening or closing on a vehicle when it is in the gate’s path. DoorKing recommends that a licensed installer perform this work.

  • Page 33: Section 5 - Wiring

    (Single channel) for a single operator. Terminal #10 connected to terminal #4 will FULLY open Dry Relay Contact bi-parting gates. Dual operators ONLY using DoorKing’s plug-in DUAL channel loop detector. (Page 34). Dry Relay Contact Operation of relay is dependent on setting of SW 1, switches 4 and 5.

  • Page 34: Control Wiring For Single/Primary Operator

    Red Full Open Green Close Telephone Entry 4602 White Com 3-Button Control Station DoorKing ONLY “Optional” REVERSES GATE for Key Switch Closing Direction Photo Sensors Functions ONLY during gate closing cycle. SW 2, switch 2: After photo sensor beam gets obstructed: OFF Setting - REVERSES GATE.

  • Page 35: Auxiliary Device Wiring

    KEY SWITCH 4602 Gate Tracker (Quad Box Shown) DoorKing Access Control System (Model 1833, 1835, 1837 or 1838) tracker system can be connected.This system can keep track of gate operator cycle count, shorted inputs, loop detector problems, any forced entry attempts, if the gate has struck anything during the open or close cycle, power interruptions, etc.

  • Page 36: Bi-Parting Gates Wiring - Dual Gate Operators

    Gray Blue Blue Gray Interconnection Cable Sold separately from DoorKing. 6 wires used (8 - 18 AWG wires total). Dual Channel 9409 Convenience Open Note: The gray wire is needed when using the convenience open in the manual mode (See page 40 for wiring information about “Wiring dual operators in manual mode”).

  • Page 37: Section 6 - Operating Instructions

    SECTION 6 - OPERATING INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS WARNING - To reduce the risk of injury or death: 1. READ AND FOLLOW ALL INSTRUCTIONS. 2. Never let children operate or play with gate controls. Keep the remote control away from children. 3.

  • Page 38: Shutdown Conditions

    6.2 Shutdown Conditions Under various entrapment conditions the operator will assume either a soft or hard (alarm) shutdown. To determine what type of reset action is required, you will need to understand how the different entrapment conditions affect the gate operator.

  • Page 39: Manual Gate Operation

    “chirp every 5 sec.” and the hard shutdown condition will remain in affect until the reset button is pushed. Note: DoorKing operators have a built-in alarm reset push button mounted on the operator above the power ON-OFF toggle switch. Activating this button will return the gate operator to normal operation, but will not cycle the gate operator.

  • Page 40: Fail-Secure Manual Release System

    Fail-Secure Manual Release System (Owner Installed) This manual release system (Installed 2600-865 Fail-Secure Manual Release Kit) allows the gate to be manually operated ONLY after unlocking the gate operator. Power outages or turning power off WILL NOT allow gate to be manually operated without physically unlocking the gate operator with the key first.

  • Page 41: Section 7 - Optional Convenience Open Adjustments

    If your access control system requires 100% power backup and continuous operation when primary (AC) power has failed, a power inverter / backup system, such as DoorKing’s Model 2000, is required. •...

  • Page 42: Dc System Description

    7.2 DC System Description Gate will automatically OR be manually OPENED and Green to 4602 Main Terminal #4 Purple to 4602 Main Terminal #3 STAY open during an AC power failure. DIP-Switch 3 White to 4602 Main Terminal #18 setting will determine how operator will return to normal operation once AC power has been restored.

  • Page 43: Section 8 - Maintenance And Troubleshooting

    SECTION 8 - MAINTENANCE AND TROUBLESHOOTING Inspection and service of this gate operator by a qualified technician should be performed anytime a malfunction is observed or suspected. High cycle usage may require more frequent service checks. t c h c l u o v e t e .

  • Page 44: Troubleshooting

    5. If a three-button control station (open-close-stop) is connected to this gate operator, check for proper wiring. Only a DoorKing three button control station (P/N 1200-006 or 007) can be used with this gate operator. Others will cause a malfunction.
  • Page 45 Symptom Possible Solution • Check that the clutch is adjusted properly and is not slipping. Gate opens a short • Disconnect the gate from the gate operator and check that the gate slides freely without any binding. distance, then stops •...

  • Page 46: Accessory Items

    8.3 Accessory Items The following accessory items are available for the model 9150 slide gate operator. Contact Sensors - For use as a secondary entrapment protection device. Miller Edge, Inc., MGO20, MGR20, MGS20 Photo Cell - Non-contact (photocell) sensors for use as a secondary entrapment protection device. MMTC, Inc.

  • Page 47: Model 9150 Wiring Diagrams

    Neu Hot Brown Alarm Black Black White White White Yellow Reset Neutral Power AC Power Convenience Outlets REVERSE LOOP EXIT LOOP KEY SWITCH Board OPEN Ground TIMER Green Green Blue DOORKING 4602-010 White Yellow Black Blue Brown White REVERSE SENSITIVITY 9150-065-V-12-12...
  • Page 48 AC Power Convenience Outlets REVERSE Red/White LOOP Red/White EXIT LOOP Purple Black/White KEY SWITCH Green Board OPEN Ground TIMER Green Green White Blue Green DOORKING Purple 4602-010 White Yellow Black Blue Brown White REVERSE SENSITIVITY White Green 2340 Purple 9150-065-V-12-12...
  • Page 49 Brown Alarm Black Black White White White Yellow Reset Neutral Power AC Power Convenience Outlets REVERSE LOOP EXIT LOOP KEY SWITCH Board OPEN Ground TIMER Green Green Orange DOORKING Yellow 4602-010 White Yellow Black Blue Brown White REVERSE SENSITIVITY 9150-065-V-12-12...
  • Page 50 AC Power Convenience Outlets REVERSE Red/White LOOP Red/White EXIT LOOP Purple Black/White KEY SWITCH Green Board OPEN Ground TIMER Green Green White Orange Green DOORKING Yellow Purple 4602-010 White Yellow Black Blue Brown White REVERSE SENSITIVITY White Green 2340 Purple 9150-065-V-12-12...
  • Page 51 9150-065-V-12-12...

  • Page 52: 9150-065

    Series 9150 Series 9150 Series 9150 Installation/Owner’s Manual Vehicular Slide Gate Operator Use this manual for circuit board 4602-010 Revision A or higher. 9150-065-V-12-12 Convenience Open Optional www.doorking.com DoorKing, Inc. 120 Glasgow Avenue Inglewood, California 90301 U.S.A. Phone: 310-645-0023 Fax: 310-641-1586...

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