Whisper Power M-SC6 Installation Manual
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- Page 1 INSTALLATION MANUAL M-SC6 / 8 / 10 - 3000 RPM - Marine diesel generating set 230V / 50Hz Digital Diesel Control WHISPER POWER BV Kelvinlaan 82 9207 JB Drachten Netherlands December 2010 Tel.: +31-512-571550 Fax.: +31-512-571599 www.whisperpower.eu...
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Page 2: Table Of Contents
CONTENTS CONTENTS: INSTALLATION ................................3 General ................................3 Location ................................3 Instructions for optimal sound and vibration insulation ..................3 1.3.1 Steel base plate ..........................3 1.3.2 Further recommendations ......................... 3 Ventilation ................................4 Connections ............................... 5 1.5.1 Fuel supply ............................5 1.5.2 Cooling .............................. -
Page 3: Installation
For the M-SC 6/8-3000rpm a steel base temperature problems, noise levels, vibration, etc. the plate is available from Whisper Power as an optional instructions set out in this manual must be followed and all accessory (ref. fig. 20, page 18) installation work must be carried out professionally. -
Page 4: Ventilation
INSTALLATION Never connect the base of the generating set directly should run to the bottom of the engine room to clear fumes to bulkheads or tanks. from the bilge and to circulate fresh air. Air outlets should be at the top of the engine room to remove the hottest air. VENTILATION An engine room blower should be used as an extraction ventilator to remove air from the engine room. -
Page 5: Connections
A fine fuel filter is installed which requires maintenance. to be made at the top of the tank with internal tubing down Whisper Power advises to install an extra fuel filter/ water to a few cm above the bottom of the tank. - Page 6 INSTALLATION Fig. 3: Fuel supply (fuel tank is above the generating set) pp y 1 Fuel return; 2 Fuel supply; 3 Prefilter / water separator (optional); 4 Extra fuel lift pump (optional); 5 Fuel tank; Fig. 4: Fuel supply (fuel tank is above the generating set) December 2010 / M-SC 6/8/10 - 3000RPM / EN...
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Page 7: Cooling
INSTALLATION enough liquid in the system. The hose that is in the 1.5.2 Cooling Intercooling is based on a raw water pump, heat delivery has to be connected to the connection on the side exchanger and water-injected exhaust. Cooling liquid in of the filling cap. - Page 8 INSTALLATION cap without release valve should be applied. Refer to the INSTALLATION OF THROUGH HULL FITTING special manual for these applications. It is good practice for yachts to use a hull inlet fitting with an integrated strainer (water scoop). For propulsion engines in motorboats the water scoop is often mounted RAW WATER SUPPLY For raw water supply the following installation materials...
- Page 9 This leads to immediate engine OPEN problems and eventually severe damage! DAMAGE CAUSED BY THE INGRESS OF WATER IN THE ENGINE IS NOT COVERED BY WARRANTEE Fig. 9 Whisper Power siphon breaker EN / M-SC 6/8/10 - 3000RPM / December 2010...
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Page 10: Exhaust System
INSTALLATION of 40 mm (1⅝”) no less, no more-. The exhaust system 1.5.3 Exhaust system Water is injected in the exhaust system of the generating must be installed so that the back pressure inside the set. In this way the cooling water that has passed the heat exhaust does not exceed 0.07 bar (1psi –... - Page 11 INSTALLATION 1 Water level 3 Seacock 2 Water/exhaust separator 4 Waterlock Figure 11 WRONG! Max. length A - B = 10 ft. (3 m) Up to 3 m: Ø 40 mm 3-10 m: Ø 51 mm Ø 40 mm Ø 40 mm Ø...
- Page 12 INSTALLATION "SUPER SILENT" EXHAUST SYSTEM See figure 11. In order to reduce the noise level of the generating set to a minimum, an option to reduce the exhaust noise further (especially exhaust water splashing) exhaust/water separator. exhaust/water separator allows the cooling water to be ejected through a line separate from the exhaust fumes and also functions as a goose neck to prevent water from flooding the engine.
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Page 13: Digital Diesel Control System (12 Volt)
INSTALLATION 1.5.4 Digital Diesel Control system (12 Volt) If the generating set and the exhaust system have been installed correctly, neighbouring boats will not be disturbed DIGITAL DIESEL CONTROL SYSTEM by generating set noise, With the "super silent" exhaust The electrical control system is standard in 12 Volt with system, generating set noises are almost inaudible. - Page 14 Remove bypass of the software of the system panel could be necessary. between J7 - J18 When this is the case consult to the Whisper Power service department for advice. When using the factory settings, installation is very simple: just plug the remote cable into the remote and the local control panel generator is ready to use.
- Page 15 A battery charger is not APPENDIX. included in the standard supply. A high efficiency battery charging unit can be ordered from Whisper Power which is able to charge both the ship’s main battery and the starter STARTER BATTERY For starting, the M-SC generator requires a battery with a battery.
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Page 16: Ac Power System (230 Volt)
INSTALLATION 1.5.5 AC power system (230 Volt) OTHER RECOMMENDATIONS AND WARNINGS The battery should be secured for seagoing conditions and Before working (installation) on the system the terminals should be insulated. For extra safety the read the sections on safety in the users battery can be enclosed in a wooden, plastic, Fiberglas manual. - Page 17 Recreational Craft Directive that applies to Whisper Power advises the installation of a Masterswitch pleasure craft up to 24 m of length. Sometimes one has to as the power source selector. This works automatically...
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Page 18: Installation Specifications
Connect the AC cable from the AC box to the power source selector or Masterswitch. 10 Connect plus and minus from the 12V starter battery to the battery cables. 11 Install a Whisper Power battery charger. (optional) December 2010 / M-SC 6/8/10 - 3000RPM / EN... -
Page 19: Commission Table
INSTALLATION COMMISSION TABLE 10 Check the oil level and color of the oil. Check the coolant level Check if a siphon breaker (air vent) is necessary and has been installed 11 To bleed the fuel system push the startbutton on the local control (not on the remote) and hold at least 5 Open the seawater inlet valve and check all water seconds and as long as necessary to bleed the... -
Page 20: Installation Specifications M-Sc 6, 8 And 10 - 3000Rpm
Lift fuel pump electric driven 12 V DC, max. lift 1 m Cooling indirect cooling Cooling pump raw water Whisper Power self priming impeller pump, PTO driven, type M Minimum water supply 9-15 l/min 9-15 l/min 9-15 l/min Crank case lube oil capacity 2.4l.+0.5l oil filter, total 2.9l. -
Page 21: Installation Materials M-Sc 6/8/10
INSTALLATION SPECIFICATIONS INSTALLATION MATERIALS M-SC 6/8/10 WATER INLET KIT 3/4” (20 mm) article no description dimensions 50230052 Intake strainer 50230042 Lever operated ball valve FF 50221004 Male hose connection 3/4x20 50221502 Hose clamps 19-29 mm 50220056 Outboard cooling water hose 20x28 mm 50221007 Male hose connection... - Page 22 6x8 mm 50220063 fuel hose 8x16 mm BATTERY INSTALLATION KIT 80 Ah article no description dimensions 40290061 Whisper Power AGM Battery 12V/80Ah 70Ah 43011000 battery charger IVO SMART 12/10 68060100 battery terminal + 68060200 battery terminal – 68456902 isolation cap...
- Page 23 INSTALLATION SPECIFICATIONS - Fuel kit M-SC 6, 8 and 10 – 3000RPM - Battery installation kit Included are all fittings to fit copper pipes or rubber full hoses or both Figure 21 - Base plate kit Figure 22 EN / M-SC 6/8/10 - 3000RPM / December 2010...
- Page 24 INSTALLATION SPECIFICATIONS - water inlet kit - air vent kit - exhaust kit - water separator kit M-SC 6/8/10 3000rpm Figure 23 Hose drain should go downwards. Water must flow out freely. Refer to installation manual for proper installation of the air vent kit. Faulty installation can cause serious damage. December 2010 / M-SC 6/8/10 - 3000RPM / EN...
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Page 25: Diagrams & Drawings
DIAGRAMS & DRAWINGS 3 DIAGRAMS & DRAWINGS DC WIRING DIAGRAM Figure 24: DC wiring diagram. EN / M-SC 6/8/10 - 3000RPM / December 2010... -
Page 26: Wiring Codes And Colours
DIAGRAMS & DRAWINGS WIRING CODES AND COLOURS number colour cable code no cross section battery > starter motor 25 mm2 starter motor > DDC 6 mm2 starter motor > LCP 2,5 mm2 battery > ground black 25 mm2 ground > LCP ground (GND) black 2,5 mm2 DDC >... -
Page 27: Diagram Electronic Governor M-Sc 8 And 10 3000 Rpm
M-SC models with an electronic governor will bring more power. The Whisper Power electronic governor does not need a So the electronic governor offers three advantages: a pickup device in the flywheel housing that counts the more stable frequency and voltage and more power. -
Page 28: Ac Wiring Diagram 230V / 50Hz
DIAGRAMS & DRAWINGS AC WIRING DIAGRAM 230V / 50HZ STATOR GREEN (1) EXCITATION CAPACITOR WINDING GREEN (2) EARTH AND NEUTRAL NOT CONNECTED RED (3) 230V / 50Hz RED (11) BLACK (11) DDC/ct-1 MAIN WINDING ROTOR BROWN BLACK (4) YELLOW/GREEN RED (3) BLUE MAIN WINDING DDC/AC-1... -
Page 29: Remote Control Panel Drawings
DIAGRAMS & DRAWINGS REMOTE CONTROL PANEL DRAWINGS Figure 27: The remote panel comes in a carton that can be used as a template to drill the mounting hole. EN / M-SC 6/8/10 - 3000RPM / December 2010... -
Page 30: M-Sc 6/8/10 Dimensions
DIAGRAMS & DRAWINGS M-SC 6/8/10 DIMENSIONS M-SC 6/8 Top view Service side Fig 28 M-SC 10 Top view Service side Fig 29 CONNECTIONS M-SC 6/8: POWERCABLES ISO 13297 annex A • exhaust: 40 mm (1 ”) • M-SC 6: 230V 3x4 mm² (5m. included) •... - Page 31 DIAGRAMS & DRAWINGS NOTES EN / M-SC 6/8/10 - 3000RPM / December 2010...
- Page 32 Kelvinlaan 82, 9207 JB Drachten, Netherlands Tel : + 31-512-571550 / Fax : + 31-512-571599 www.whisperpower.eu / info@whisperpower.nl...
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