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Summary of Contents for Whisper Power W-SQ-Pro
- Page 1 INSTALLATION MANUAL W-SQ-Pro 15kVA• 18kVA 1500 RPM Mobile diesel generating set 230/400V-50Hz 1phase / 3phase Digital Diesel Control WHISPERPOWER BV Kelvinlaan 82 9207 JB Drachten Netherlands V3 June 2021 www.whisperpower.com June 2021 W-SQ-Pro 15 and W-SQ-Pro 18...
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Page 2: Table Of Contents
Layout Generator Wiring W-SQ PRO 18 3-Phase Mobile ................39 Electrical Diagrams Radiator Fan control 230VAC ................... 42 Remote control Panel Drawings ........................43 Dimensions W-SQ PRO 15 ..........................44 4.10 Dimensions W-SQ PRO 18 ..........................45 June 2021 W-SQ-Pro 15 and W-SQ-Pro 18... -
Page 3: Introduction
1phase / 3phase / Stage-V, 1500rpm, Mobile The exhaust is of the dry type and includes a stainless flexible bellow and high-quality mufflers. W-SQ-Pro 18 230- 400V / 50 Hz, 1phase / 3phase / Stage-V, 1500rpm, Mobile Never use rubber exhaust hose, neither... - Page 4 INTRODUCTION Figure 3: Typical vehicle application radiator bottom Figure 2: Typical vehicle application radiator top mounted mounted June 2021 W-SQ-Pro 15 and W-SQ-Pro 18...
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Page 5: Installation
The top of the engine (rocker cover) has to be accessible for adjustment of the valve clearance. June 2021 W-SQ-Pro 15 and W-SQ-Pro 18... - Page 6 15ºC. Figure 5: Mounting of the Whisper generating set. X = wrong, V = OK June 2021 W-SQ-Pro 15 and W-SQ-Pro 18...
- Page 7 Remote control cable AC power output Battery cable Battery cable Figure 6a: Connections W-SQ- PRO 15/10.8 Three Phase Fuel out Fuel in Dry exhaust Figure 6b: Connections W-SQ- PRO 15/10.8 Three Phase June 2021 W-SQ-Pro 15 and W-SQ-Pro 18...
- Page 8 DIAGRAMS & DRAWINGS Remote control AC power output Battery cable Battery cable Figure 7a: Connections W-SQ- PRO 18/15.5 Three Phase Fuel out Fuel in Exhaust Figure 7b: Connections W-SQ-PRO 18/15.5 Three Phase June 2021 W-SQ-Pro 15 and W-SQ-Pro 18...
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Page 9: Fuel Supply
(Art. No. 50202200). Fig. 8: Fuel supply (fuel tank is above the generating set) 1 Fuel return 2 Fuel supply 3 Prefilter / Water separator (optional) 5 Fuel Tank June 2021 W-SQ-Pro 15 and W-SQ-Pro 18... - Page 10 2 Fuel supply 3 Prefilter / Water separator (optional) 4 Extra fuel lift pump (optional) 5 Fuel tank Figure 10: Fuel line assembly with vertical mounted pump and fuel lift pump mounted in an angle June 2021 W-SQ-Pro 15 and W-SQ-Pro 18...
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Page 11: Radiator Cooling
For large engine cooling systems with long pipes or for extra reserve there is an extra large expansion tank with a content of 7 liters and an alarm for low coolant level that can be supplied as an option (refer to figure 13). June 2021 W-SQ-Pro 15 and W-SQ-Pro 18... - Page 12 For OEM customers WhisperPower can supply a special customized installation kit. Figure 16: Radiator on rubber mountings Figure 14: Outgoing connection connected to the expansion tank June 2021 W-SQ-Pro 15 and W-SQ-Pro 18...
- Page 13 A louvered grid should protect the radiator from rain and objects, but must not block the airflow. The fan should be inwards which causes the air to blow outwards. A disadvantage of having the radiator in the side is possibly June 2021 W-SQ-Pro 15 and W-SQ-Pro 18...
- Page 14 Fittings, bents and pipes to make the different connections • Blankets for thermal and sound insulation. The mufflers are high quality industrial mufflers that are much more effective, robust and durable than mufflers made for automotive use. June 2021 W-SQ-Pro 15 and W-SQ-Pro 18...
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Page 15: Electrical Installation (12 Volt)
Refer to figure 23 how to mount the rubber in a safe way. When any doubt an extra safeguard could be constructed from steel wire or chain. Fig. 24: Remote control cable Figure 23: Mounting bracket in rubber with safeguard June 2021 W-SQ-Pro 15 and W-SQ-Pro 18... - Page 16 When the voltage is removed from the sense “bat generator automatically in case of a fire alarm, you can use 2” input the generator will stop. the bypass connection between fastons J7 and J18 on the June 2021 W-SQ-Pro 15 and W-SQ-Pro 18...
- Page 17 Before The above recommendation is not valid for mobile/land working (installation) on the system read applications having the starter battery of the vehicle engine the sections on safety in the users manual. June 2021 W-SQ-Pro 15 and W-SQ-Pro 18...
- Page 18 Transfer switches - to switch over from a land line to vehicle between the three phases. The AC wiring of the W-SQ-Pro or from generating set to inverter - should be well designed...
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Page 19: Installation Specifications
Check if an AC breaker is installed before or after the 18 Stop the generating set and check the engine again for power source selector. When there is only a circuit leakages of oil, fuel or coolant. June 2021 W-SQ-Pro 15 and W-SQ-Pro 18... -
Page 20: Technical Data
Output power at 50Hz, power factor cos phi = 1 11 kW*/15kva 14.5 kW*/18kva Battery charger (alternator including regulator): 40 Amps 40 Amps * Note that this value must be reduced by the power to drive the cooling fans of the radiators. June 2021 W-SQ-Pro 15 and W-SQ-Pro 18... -
Page 21: Installation Materials
Whisper Power AGM Battery 12V/ 55Ah 40290061 Whisper Power AGM Battery 12V/ 80Ah 40290030 Whisper Power AGM Battery 12V/ 90Ah 40290031 Whisper Power AGM Battery 12V/100Ah 40290062 Whisper Power AGM Battery 12V/145Ah 40290033 Whisper Power AGM Battery 12V/165Ah June 2021 W-SQ-Pro 15 and W-SQ-Pro 18... - Page 22 Additional installation parts Article No. Description 50221522 Hose clamp stainless 10-16 50220063 Fuel hose per meter 50222020 Copper fuel pipe per meter • Spare parts Article No. Description 50230092 Filter for strainer fuel/water separator June 2021 W-SQ-Pro 15 and W-SQ-Pro 18...
- Page 23 Elbow 90 degr m/f galvanized 1½" 50230518 Final cap insulation blanket 20x1½" for 50230525 50230526 Insulation blanket 76x45 ABSORB 1½" 50230513 Final cap insulation blanket 12x1½" for 50230526 TOTAL 40201875 DRY EXHAUST KIT 1½” June 2021 W-SQ-Pro 15 and W-SQ-Pro 18...
- Page 24 Cap for expansion tank 50230531 1.5m 50220011 Cooling water hose smooth (¾")18x27 50220005 Hose hydraulic 7,5x15mm 50211436 Washer mudguard SP 8x30x1,5 50221532 Hose clamp stainless 10-16 mm TOTAL 40201877 RADIATOR COOLER KIT ENGINE 1¼” (AP430/2-230V) June 2021 W-SQ-Pro 15 and W-SQ-Pro 18...
- Page 25 Description 50200017 Hose I.D. 25mm 0,3 meter 50221025 Hose connector M 1"x25" 50221014 Hose connector F 1"x35 50221503 Hose Clamp Stainless Steel 35mm TOTAL 40230655 Adjust kit 25mm to 35mm Generator to Radiator June 2021 W-SQ-Pro 15 and W-SQ-Pro 18...
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Page 26: Diagrams & Drawings
Generator N-1 > Contact-2 Blue 16 mm² 3phase only DDC ac1 > Generator-N Blue 1,5 mm² 3phase only DDC = Digital Diesel Control Unit LCP = Local Control Panel AVR = Electronic Regulation Generator June 2021 W-SQ-Pro 15 and W-SQ-Pro 18... -
Page 27: Wiring Colours W-Sq- Pro 18 1-Phase/3-Phase - Mobile
1 mm² LCP > Temp Switch Exhaust Blue/Pink 1 mm² Marine only LCP > Pickup-1 Black 1 mm² LCP > Temp Switch Coolant Brown/Black 1 mm² LCP > Coolant Temp Sensor-2 Red/Green 1 mm² June 2021 W-SQ-Pro 15 and W-SQ-Pro 18... - Page 28 LCP j5 > Vandal resistant Switch-C Pink 1 mm² Vandal resistant Switch - > ECU V2203-9 Black 1,5 mm² Temp Switch Exhasut > DDC t-2 Red/Green 1 mm² Temp Switch Coolant > DDC t-1 Grey 1,5 mm² June 2021 W-SQ-Pro 15 and W-SQ-Pro 18...
- Page 29 6 mm² Contact-4 > Circuit Breaker-7 Blue 6 mm² Contact-5 > Generator PE PE-1 Green/Yellow 6 mm² DDC = Digital Diesel Control Unit LCP = Local Control Panel AVR = Electronic Regulation Generator June 2021 W-SQ-Pro 15 and W-SQ-Pro 18...
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Page 30: Layout Generator Control W-Sq Pro 15 1-Phase - Mobile
DIAGRAMS & DRAWINGS Layout Generator Control W-SQ PRO 15 1-Phase - Mobile June 2021 W-SQ-Pro 15 and W-SQ-Pro 18... - Page 31 DIAGRAMS & DRAWINGS Layout Generator wiring W-SQ PRO 15 1-Phase Kubota June 2021 W-SQ-Pro 15 and W-SQ-Pro 18...
- Page 32 DIAGRAMS & DRAWINGS Layout Generator wiring W-SQ PRO 15 1-Phase Kubota June 2021 W-SQ-Pro 15 and W-SQ-Pro 18...
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Page 33: Layout Generator Wiring W-Sq Pro 15 3-Phase - Mobile
DIAGRAMS & DRAWINGS Layout Generator Wiring W-SQ PRO 15 3-Phase - Mobile June 2021 W-SQ-Pro 15 and W-SQ-Pro 18... - Page 34 DIAGRAMS & DRAWINGS Layout generator wiring W-SQ PRO 15 3-Phase Mobile June 2021 W-SQ-Pro 15 and W-SQ-Pro 18...
- Page 35 DIAGRAMS & DRAWINGS Layout generator wiring W-SQ PRO 15 3-Phase Mobile June 2021 W-SQ-Pro 15 and W-SQ-Pro 18...
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Page 36: Layout Generator Wiring W-Sq Pro 18 1-Phase Mobile
DIAGRAMS & DRAWINGS Layout Generator Wiring W-SQ PRO 18 1-Phase Mobile June 2021 W-SQ-Pro 15 and W-SQ-Pro 18... - Page 37 DIAGRAMS & DRAWINGS Layout generator wiring W-SQ PRO 18 1-Phase Mobile June 2021 W-SQ-Pro 15 and W-SQ-Pro 18...
- Page 38 DIAGRAMS & DRAWINGS Layout generator wiring W-SQ PRO 18 1-Phase Mobile June 2021 W-SQ-Pro 15 and W-SQ-Pro 18...
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Page 39: Layout Generator Wiring W-Sq Pro 18 3-Phase Mobile
DIAGRAMS & DRAWINGS Layout Generator Wiring W-SQ PRO 18 3-Phase Mobile June 2021 W-SQ-Pro 15 and W-SQ-Pro 18... - Page 40 DIAGRAMS & DRAWINGS Layout generator wiring W-SQ PRO 18 3-Phase Mobile June 2021 W-SQ-Pro 15 and W-SQ-Pro 18...
- Page 41 DIAGRAMS & DRAWINGS Layout generator wiring W-SQ PRO 18 3-Phase Mobile June 2021 W-SQ-Pro 15 and W-SQ-Pro 18...
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Page 42: Electrical Diagrams Radiator Fan Control 230Vac
DIAGRAMS & DRAWINGS ELECTRICAL DIAGRAMS RADIATOR FAN CONTROL 230VAC Fig. 36: Electrical diagram for standard fan control using a 230 Volt AC radiator fan June 2021 W-SQ-Pro 15 and W-SQ-Pro 18... -
Page 43: Remote Control Panel Drawings
DIAGRAMS & DRAWINGS REMOTE CONTROL PANEL DRAWINGS Fig. 38: Whisper remote panel The remote panel comes in a carton that can be used as a template to drill the mounting hole. June 2021 W-SQ-Pro 15 and W-SQ-Pro 18... -
Page 44: Dimensions W-Sq Pro 15
• Battery -: AWG 2 (25 mm2) POWERCABLES ISO 13297 annex A • 3 x 10 mm2 or 5 x 4 mm2 (not included) REMOTE CONTROL: • 15-meter 8 wire communication cable (included) June 2021 W-SQ-Pro 15 and W-SQ-Pro 18... -
Page 45: Dimensions W-Sq Pro 18
A template to drill the mounting holes of the W-SQ- PRO POWERCABLES ISO 13297 annex A 18 is included in the delivery. • 3x16 mm2 (not included) REMOTE CONTROL: • 15-meter 8 wire communication cable (included) June 2021 W-SQ-Pro 15 and W-SQ-Pro 18... - Page 46 Notes June 2021 W-SQ-Pro 15 and W-SQ-Pro 18...
- Page 47 1.1.1.1.1.1.1 1.1.1.1.1.1.2 Kelvinlaan 82, 9207 JB Drachten, Netherlands 1.1.1.1.1.1.2.1 www.whisperpower.com / sales@whisperpower.com...
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