Whisper Power W-GV/2 User Manual

Whisper Power W-GV/2 User Manual

Genverters for mobile use
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USER'S MANUAL
W-GV/2, W-GV/3, W-GV/3+,
W-GV 8, W-GV 10 and W-GV 15
genverters for mobile use
WHISPERPOWER BV
Kelvinlaan 82
9207 JB Drachten
Netherlands
Tel.: +31-512-571550
Fax.: +31-512-571599
www.whisperpower.com
V1.2, June 2017

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Summary of Contents for Whisper Power W-GV/2

  • Page 1 USER’S MANUAL W-GV/2, W-GV/3, W-GV/3+, W-GV 8, W-GV 10 and W-GV 15 genverters for mobile use WHISPERPOWER BV Kelvinlaan 82 9207 JB Drachten Netherlands Tel.: +31-512-571550 Fax.: +31-512-571599 www.whisperpower.com V1.2, June 2017...
  • Page 2: Table Of Contents

    Alternator ................................... 18 Engine ....................................18 5.3.1 Preliminary instructions ........................... 18 5.3.2 Bleeding the fuel lines............................18 Regular maintenance................................18 5.4.1 General precautions ............................18 W-GV/2, W-GV/3, W-GV/3+, W-GV 8, W-GV 10 and W-GV 15 — June 2017 — EN...
  • Page 3 Warnings ................................25 6.2.4 Service address ..............................25 SPARE PARTS .................................... 26 OTHER PRODUCTS FROM WHISPERPOWER..........................27 Maintenance log ....................................28 Supplier’s Declaration of Conformity/Incorporation W-GV/2, W-GV/3, W-GV/3+, W-GV 8, W-GV 10 and W-GV 15 — June 2017 — EN...
  • Page 4: Introduction

    WhisperPower guarantees that this Genverter has been built according to the principles of good workmanship, according to W-GV/2, W-GV/3, W-GV/3+, W-GV 8, W-GV 10 and W-GV 15 — June 2017 — EN...
  • Page 5: General Information

    If the W-GV4 Scalino is switched off during maintenance and/or repair activities, it should be secured against unexpected and unintentional switching on:  remove the AC supply; W-GV/2, W-GV/3, W-GV/3+, W-GV 8, W-GV 10 and W-GV 15 — June 2017 — EN...
  • Page 6: Electrical Safety

    Follow the battery manufacturer’s instructions when manual. storing the battery. 2.1.8 Fire and explosion Fuels can be flammable. Proper handling limits the risk of fire and explosion. W-GV/2, W-GV/3, W-GV/3+, W-GV 8, W-GV 10 and W-GV 15 — June 2017 — EN...
  • Page 7: Features

    The Digital Control system of the Genverter is based on microprocessor technology. Several operating modes and automatic start/stop functions can be programmed and monitored (refer to Digital Diesel Control user’s manual). W-GV/2, W-GV/3, W-GV/3+, W-GV 8, W-GV 10 and W-GV 15 — June 2017 — EN...
  • Page 8: Main Components To Identify

    4. Digital Diesel Control 5. Permanent Magnet Alternator 6. earth lug 7. exhaust Figure 3: W-GV/2 and W-GV 8, W-GV/3 and W-GV 10, reverse view W-GV/2, W-GV/3, W-GV/3+, W-GV 8, W-GV 10 and W-GV 15 — June 2017 — EN...
  • Page 9: W-Gv/3+ And W-Gv 15

    3. oil pressure switch 4. alternator 5. air filter 6. Permanent Magnet Alternator 7. earth lug 8. exhaust Figure 5: W-GV/3+ and W-GV 15, reverse view W-GV/2, W-GV/3, W-GV/3+, W-GV 8, W-GV 10 and W-GV 15 — June 2017 — EN...
  • Page 10: Technical Information

    TECHNICAL INFORMATION power is demanded, e.g. because of low batteries or another 3 TECHNICAL INFORMATION “event” that triggers the starting operation. Various automatic EXPLANATION OF FUNCTIONAL PARTS modes are available through the remote control panel. Refer to the DDC Operating manual for more information. The WhisperPower two and three cylinder Genverters are highly advanced systems.
  • Page 11: Fuel

    Higher API class oils and synthetic oils are to be hose to drain the overflow of the cooling liquid to outside the avoided. vehicle. W-GV/2, W-GV/3, W-GV/3+, W-GV 8, W-GV 10 and W-GV 15 — June 2017 — EN...
  • Page 12: Technical Data

    Local control Start/stop & maintenance Service interval oil change 200 h Oil capacity Approx. 2.5 l Approx. 3.8 l Approx. 5.1 l Lubricant At least CF W-GV/2, W-GV/3, W-GV/3+, W-GV 8, W-GV 10 and W-GV 15 — June 2017 — EN...
  • Page 13 Automotive EMC 2004/104/EC EN (designed to meet) EN 60945 ABYC (designed to meet) American Boat & Yacht Council UL or CSA (designed to meet) UL 458 W-GV/2, W-GV/3, W-GV/3+, W-GV 8, W-GV 10 and W-GV 15 — June 2017 — EN...
  • Page 14: Mitsubishi-Based Models

    196V @ 3000rpm Output frequency 200Hz @ 1500rpm 400Hz @ 3000rpm Configuration 3-phase, Star (for WP-PMG) or Delta (for DC PowerCube) Nominal power (torque) 40 Nm W-GV/2, W-GV/3, W-GV/3+, W-GV 8, W-GV 10 and W-GV 15 — June 2017 — EN...
  • Page 15 Automotive EMC 2004/104/EC EN (designed to meet) EN 60945 ABYC (designed to meet) American Boat & Yacht Council UL or CSA (designed to meet) UL 458 W-GV/2, W-GV/3, W-GV/3+, W-GV 8, W-GV 10 and W-GV 15 — June 2017 — EN...
  • Page 16: Operation

    You can monitor the Fuel valve: open. procedure on the display of the remote control panel. First, the fuel pump will prime the fuel for a few seconds W-GV/2, W-GV/3, W-GV/3+, W-GV 8, W-GV 10 and W-GV 15 — June 2017 — EN...
  • Page 17 (from a still stand state). W-GV/2, W-GV/3, W-GV/3+, W-GV 8, W-GV 10 and W-GV 15 — June 2017 — EN...
  • Page 18: Maintenance

    When oil and dirt have gathered in the enclosure, the right oil specification. measures have to be taken to prevent oil from being spilled. W-GV/2, W-GV/3, W-GV/3+, W-GV 8, W-GV 10 and W-GV 15 — June 2017 — EN...
  • Page 19: Servicing After Break-In

    Figure 10: Alternator belt (similar on all models) cool down sufficiently to allow safe working. Drain oil through the dipstick hole using a vacuum pump as commonly used in garages. W-GV/2, W-GV/3, W-GV/3+, W-GV 8, W-GV 10 and W-GV 15 — June 2017 — EN...
  • Page 20: Draining Water From The Fuel Tank

    This method of preservation will be sufficient for 6 months. Change oil before using the engine again. Figure 12: Fuel filter (similar on all models) W-GV/2, W-GV/3, W-GV/3+, W-GV 8, W-GV 10 and W-GV 15 — June 2017 — EN...
  • Page 21: Troubleshooting

    650 V. Remove 3 A fuse from the control panel while working on the Genverter in order to prevent the engine from starting. W-GV/2, W-GV/3, W-GV/3+, W-GV 8, W-GV 10 and W-GV 15 — June 2017 — EN...
  • Page 22: Troubleshooting Table For Alternator

    Check fuel filter and fuel lift pump: clean or replace if necessary  Air in fuel lines Bleed air from fuel system (refer to maintenance section) W-GV/2, W-GV/3, W-GV/3+, W-GV 8, W-GV 10 and W-GV 15 — June 2017 — EN...
  • Page 23 Check the air filter air filter, air inlet temperature too high, Adjust minimal RPM setting unsuitable fuel or water in fuel.  Valve clearance incorrect. Readjust valve clearance W-GV/2, W-GV/3, W-GV/3+, W-GV 8, W-GV 10 and W-GV 15 — June 2017 — EN...
  • Page 24  Radiator choked by dirt Clean radiator  Hot air circulation in the radiator.  Exhaust choked with carbon Clean exhaust  Cooling circuit failure Contact WhisperPower service W-GV/2, W-GV/3, W-GV/3+, W-GV 8, W-GV 10 and W-GV 15 — June 2017 — EN...
  • Page 25: Warnings

    If you cannot correct a problem with the aid of the troubleshooting tables, contact your WhisperPower Service Centre or WhisperPower Netherlands for an extended service list. Phone: INT +31-512-571555. W-GV/2, W-GV/3, W-GV/3+, W-GV 8, W-GV 10 and W-GV 15 — June 2017 — EN...
  • Page 26: Spare Parts

    50204160 Thermostat (**) 40403145 40403145 40403145 50203045 50203045 Thermostat gasket (**) 40403138 40403138 40403138 50203038 50203038 Rocker cover gasket (**) 40403137 40404137 40201637 50203037 50204037 W-GV/2, W-GV/3, W-GV/3+, W-GV 8, W-GV 10 and W-GV 15 — June 2017 — EN...
  • Page 27: Other Products From Whisperpower

    • 24/ 48VDC based systems up to 15kW • systems up to 300kW for super yachts For instant and detailed information, we recommend checking our website: www.whisperpower.com. W-GV/2, W-GV/3, W-GV/3+, W-GV 8, W-GV 10 and W-GV 15 — June 2017 — EN...
  • Page 28: Maintenance Log

    2000 h 2200 h 2400 h 1,2,3 2600 2800 h 3000 h 3200 h 1,2,3,4 3400 h 3600 h 3800 h 4000 h 1,2,3 4200 h W-GV/2, W-GV/3, W-GV/3+, W-GV 8, W-GV 10 and W-GV 15 — June 2017 — EN...
  • Page 29 7000 h 7200 h 1,2,3 7400 h 7600 h 7800 h 8000 h 1,2,3,4 8200 h 8400 h 8600 h 8800 h 1,2,3 9000 h W-GV/2, W-GV/3, W-GV/3+, W-GV 8, W-GV 10 and W-GV 15 — June 2017 — EN...
  • Page 30 MAINTENANCE LOG W-GV/2, W-GV/3, W-GV/3+, W-GV 8, W-GV 10 and W-GV 15 — June 2017 — EN...
  • Page 31: Supplier's Declaration Of Conformity/Incorporation

    Supplier's Declaration of Conformity/Incorporation 7015001001 Issuer's name: WhisperPower BV Issuer's address: Kelvinlaan 82, NL-9207 JB Drachten Object of the declaration: WhisperPower two and three cylinder Genverters, model nos. 41001120, 41001220, 41001320, 41001420, 41001520, 41005020, 41007020 and 41009020 all serial nos. The object of the declaration described above is in conformity with the requirements of the following Directives and standards, as applicable: Document...
  • Page 32 Kelvinlaan 82, 9207 JB Drachten, Netherlands Tel : + 31-512-571550 / Fax : + 31-512-571599 www.whisperpower.com / info@whisperpower.com...

This manual is also suitable for:

W-gv 8W-gv/3W-gv 10W-gv 15

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