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Summary of Contents for Whisper Power M-SC3.5
- Page 1 ADDITIONAL MANUAL FOR KEEL COOLING APPLICATIONS WHISPERPOWER GENERATOR SETS WHISPER POWER BV Kelvinlaan 82 9207 JB Drachten Netherlands Tel.: +31-512-571550 Fax.: +31-512-571599 V1 September 2010 www.whisperpower.eu...
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Page 2: Table Of Contents
The standard dry exhaust system...................... 8 2.2.3 Installation of the exhaust ........................8 Connections ............................... 8 INSTALLATION MATERIALS ............................15 Installation materials for M-SC3.5 ........................15 Installation materials for M-SC6/12 3000 rpm and M-SQ6/12/16/25 ..............17 September 2010 / WhisperPower keel cooling / EN... -
Page 3: Introduction
Description 40900520 M-SC3.5 - 230V 3000rpm – Mobile / keel cooling 40900526 M-SC3.5 - 230V 3000rpm – Mobile / keel cooling –ungrounded 40902020 M-SC6 - 230V 3000rpm – Mobile / keel cooling 40903026 M-SC6 - 230V 3000rpm – Mobile / keel cooling -ungrounded 40904020 M-SC12 - 230V 3000rpm –... -
Page 4: Different Cooling And Exhaust
INTRODUCTION The exhaust is of the dry type and includes a stainless DIFFERENT COOLING AND EXHAUST flexible bellow and high quality metal mufflers. A keel-cooling system and as a consequence the dry exhaust system is completely different from standard “wet” Never use rubber exhaust hose, neither or “intercooling”... -
Page 5: Installation
INSTALLATION 2 INSTALLATION It is necessary to ventilate the exhaust manifold. The INSTALLATION OF THE COOLERS exhaust manifold has a cap that let the 8 mm connection 2.1.1 General open to ventilate the manifold. There is a 8 mm inner Different from marine inter-cooling systems, marine keel- diameter high temperature resistant synthetic hose in the cooling systems use an open -non pressurised-system. -
Page 6: M-Sc3.5 Oil Cooler
INSTALLATION The engine oil cooling system for the M-SC3.5 does not Most cooling problems originate from air traps need an expansion tank as the system is ventilated in the blocking the circulation of the engine coolant. engine. The piping of the oil cooling system should be... -
Page 7: Further Recommendations
INSTALLATION When it is not possible to drain the oil from the box cooler, one should pump out the engine sump as good as possible and increase the oil change intervals to every 50 running hours. Figure 8: Dry exhaust system 2.1.5 Further recommendations As the (indirect) cooling by outboard water is very efficient,... -
Page 8: The Standard Dry Exhaust System
INSTALLATION The exhaust pipes will be very hot and all should be mounted in the gas flow according to the accessible pipes are dangerous to people indication on the muffler itself. when not insulated. The resonance muffler should be fitted There are companies that are specialised in insulating hot according to direction of the gas flow pipes and fancy systems are available to make it good... - Page 9 Remote cable (2) AC cable (3) 3x4mm² Alternator coolant outlet (10) Ø 13mm Alternator coolant inlet (8) Ø 13mm Fuel return (6) Ø 8mm Figure 10: Connections M-SC3.5 M-SC6 – 3000 RPM Fuel in (4) Alternator coolant inlet (8) Exhaust (1) Remote cable (2) Ø...
- Page 10 INSTALLATION Coolant generator in Battery positive (+) Fuel out Ø8mm Fuel in Ø8mm Battery negative (–) Coolant engine out Coolant engine in Coolant generator out Expansion tank Exhaust 1½” AC power output Remote control Fig. 13 Connections M-SQ6 for mobile application September 2010 / WhisperPower keel cooling / EN...
- Page 11 INSTALLATION Expansion tank Ø8mm Exhaust 1½” Remote control AC power output Fig. 14a Connections M-SQ8 Coolant engine out Coolant generator out Battery negative (–) 25mm2 Fuel out Ø8mm Fuel in Ø8mm Battery positive (+) 25mm2 Coolant generator in Coolant engine in Fig.
- Page 12 INSTALLATION Expansion tank Ø8mm Exhaust 1½” Remote control AC power output Fig. 15a Connections M-SQ12 Coolant engine out Coolant generator out Fuel out Ø8mm Fuel in Ø8mm Battery negative (–) 25mm2 Battery positive (+) 25mm2 Coolant generator in Coolant engine in Fig.
- Page 13 INSTALLATION Expansion tank Ø8mm Exhaust 1½” Remote control AC power output Fig. 16a Connections M-SQ16 Coolant generator out Coolant engine out Coolant engine in Coolant generator in Battery positive (+) 35mm2 Battery negative (–) 35mm2 Fuel in Ø8mm Fuel out Ø8mm Fig.
- Page 14 INSTALLATION Remote control AC power output Expansion tank Fig. 17a Connections M-SQ25 Exhaust connection 2” Engine coolant uit Battery positive + 35mm2 Battery negative - 35mm2 Fuel out Ø8mm Fuel in Ø8mm Engine coolant in Rubber engine mounting Fig. 17b Connections M-SQ25 September 2010 / WhisperPower keel cooling / EN...
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Page 15: Installation Materials
BSP female swivel ⅜”-10 50221521 Hose clamp stainless 12-20 50220001 Hose hydraulic 9.5x17.4mm 50221595 Hose support stainless 22x20 mm 50201320 Dry exhaust kit 1” for M-SC3.5 article no Description 50220041 Exhaust hose 500mm SS male/female 1” 50220042 Insulation blanket 35x60 exhaust hose 1½”... - Page 16 INSTALLATION MATERIALS KEEL COOLER KIT ENGINE EXHAUST KIT KEEL COOLER KIT ALTERNATOR Pipeline air ventilation must be mounted below the water line Figure 18 September 2010 / WhisperPower keel cooling / EN...
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Page 17: Installation Materials For M-Sc6/12 3000 Rpm And M-Sq6/12/16/25
INSTALLATION MATERIALS INSTALLATION MATERIALS FOR M-SC6/12 3000 RPM AND M-SQ6/12/16/25 50201303 Box-cooler kit M-SC6 – 3000 rpm and M-SQ6 1500rpm Article no Description 50230510 Box cooler 140-60 for engine” 50221109 Straight reducer m/f 1 1/2 x 3/4 50221010 Male hose connection 1x25 50220012 Hose vacuum (1”) 25,4x38mm”... - Page 18 INSTALLATION MATERIALS KEEL COOLER KIT ENGINE OPTIONAL EXHAUST KIT KEEL COOLER KIT ALTERNATOR Pipeline air ventilation must be mounted below the water line Figure 19: Installation kits for M-SC6, 8 and 12 – 3000RPM September 2010 / WhisperPower keel cooling / EN...
- Page 19 INSTALLATION MATERIALS 50201873 Box-cooler kit M-SC12-3000 rpm, M-SQ8 and M-SQ12 Article no Description 50230529 Bracket expansion tank for 50230531 50230531 Expansion tank 20 mm 50230532 Cap tank 0502 30531 50230510 Box cooler 140-60 for engine 50221597 Hose support stainless 45x20 mm 50221532 Hose clamp stainless mini 9-11 50221504...
- Page 20 INSTALLATION MATERIALS 50201874 Box-cooler kit M-SQ16 Article no Description 50230529 Bracket expansion tank for 50230531 50230531 Expansion tank 20 mm 50230532 Cap tank 0502 30531 50230580 Box cooler 140-90 for engine 50221597 Hose support stainless 45x20 mm 50221532 Hose clamp stainless mini 9-11 50221504 Hose clamp stainless 38-50 50221014...
- Page 21 INSTALLATION MATERIALS 50201894 Box-cooler kit M-SQ25 Article no Description 50230535 Expansion tank 7L + low level alarm switch 50230589 Box cooler 140-120 for engine 50221597 Hose support stainless 45x20 mm 50221532 Hose clamp stainless mini 9-11 50221504 Hose clamp stainless 38-50 50221014 Male hose connection 1x35 50220013...
- Page 22 INSTALLATION MATERIALS KEEL COOLER KIT ENGINE OPTIONAL Engine coolant inlet Engine coolant oulet Exhaust EXHAUST KIT KEEL COOLER KIT ALTERNATOR Alternator coolant inlet Alternator coolant outlet Pipeline air ventilation must be mounted below the water line Figure 20: Installation kits for M-SQ series –1500RPM September 2010 / WhisperPower keel cooling / EN...
- Page 23 INSTALLATION MATERIALS EN / WhisperPower keel cooling / September 2010...
- Page 24 Kelvinlaan 82, 9207 JB Drachten, Netherlands Tel : + 31-512-571550 / Fax : + 31-512-571599 www.whisperpower.eu / info@whisperpower.nl...
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