Whisper Power M-SC6 Installation Manual
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Whisper Power M-SC6 Installation Manual

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INSTALLATION MANUAL
M-SC6 / 8 / 10
- 3000 RPM -
Marine diesel generating set 230V / 50Hz
Digital Diesel Control
WHISPER POWER BV
Kelvinlaan 82
9207 JB Drachten
The Netherlands
Tel.: +31-512-571550
Fax.: +31-512-571599
www.whisperpower.eu
V1. June 2010

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  • Page 1 INSTALLATION MANUAL M-SC6 / 8 / 10 - 3000 RPM - Marine diesel generating set 230V / 50Hz Digital Diesel Control WHISPER POWER BV Kelvinlaan 82 9207 JB Drachten The Netherlands Tel.: +31-512-571550 Fax.: +31-512-571599 www.whisperpower.eu V1. June 2010...

  • Page 2: Table Of Contents

    AC power system (230 Volt) ......................17 INSTALLATION SPECIFICATIONS ..........................19 Installation table ............................... 19 Commission table ............................. 19 Installation specifications M-SC6, 8 and 10 – 3000RPM .................. 20 Specification of the accessories ........................20 Installation materials M-SC6/8/10 ........................21 DIAGRAMS & DRAWINGS ............................25 DC wiring diagram ............................

  • Page 3: Installation

    Never connect the base of the generating set directly to bulkheads or tanks. Figure 1: Mounting of the Whisper generating set. X = wrong, V = OK EN / M-SC6/8/10 - 3000RPM / June 2010...

  • Page 4: Ventilation

    As an extra precaution, the fitting of a cowl ventilator with a cover box located as high as possible, is recommended. June 2010 / M-SC6/8/10 - 3000RPM / EN...
  • Page 5 Expansion tank Ø8mm Bypass cooling water out Ø19mm (3/4") Bypass cooling water in Ø19mm (3/4") Exhaust hose Ø40mm AC power output Remote control Engine air intake Fig. 2: Connections M-SC6, 8 and 10. EN / M-SC6/8/10 - 3000RPM / June 2010...

  • Page 6: Fuel Supply

    FUEL FILTERS is already prepared to connect an extra fuel pump. A fine fuel filter is installed which requires maintenance. Whisper Power advises to install an extra fuel filter/ water fuel separator near the fuel tank. FUEL PIPES When the tank is above the generating set (figure 3)`we Before starting your generating set for the first time follow recommend ending the return line on the top of the tank .
  • Page 7 1 Fuel return; 2 Fuel supply; 3 Prefilter / water separator (optional); 4 Extra fuel lift pump (optional); 5 Fuel tank; Fig. 4: Fuel supply (fuel tank is below the generating set) EN / M-SC6/8/10 - 3000RPM / June 2010...

  • Page 8: Cooling

    19 mm (3/4") M-SC10 – 3000 rpm 19 mm (3/4") Fig. 6: Internal cooling system 1 Water level 5 Air vent; 2 Water/exhaust separator 6 Water strainer; 3 Seacock 7 Seacock. 4 Waterlock June 2010 / M-SC6/8/10 - 3000RPM / EN...
  • Page 9 This leads to immediate engine M-SC6 – 3000 rpm 19 mm (3/4") problems and eventually severe damage! M-SC8 – 3000 rpm 19 mm (3/4") M-SC10 – 3000 rpm 19 mm (3/4") EN / M-SC6/8/10 - 3000RPM / June 2010...

  • Page 10: Exhaust System

    Water is injected in the exhaust system of the generating set. In this way the cooling water that has passed the heat exchanger is mixed with the exhaust gases. Temperature volume gases thereby reduced June 2010 / M-SC6/8/10 - 3000RPM / EN...
  • Page 11 1 Exhaust water lock; 4 Goose neck; 2 Exhaust outlet muffler; 5 Through-hull exhaust outlet Ø 40 mm (1 ”); 3 Exhaust line Ø 40 mm (1 ”); 6 Water level. Fig. 12 EN / M-SC6/8/10 - 3000RPM / June 2010...
  • Page 12 1 Water level 3 Seacock 2 Water/exhaust separator 4 Waterlock Figure 13 Figure 14: Only after the exhaust / water separator the exhaust hose may have a length of over 7.5 meter June 2010 / M-SC6/8/10 - 3000RPM / EN...
  • Page 13 Fig.15: Water trap in exhaust system noise emission. WRONG! Figure 16: Water will collect in the hanging bend of the exhaust gas hose and will cause back pressure EN / M-SC6/8/10 - 3000RPM / June 2010...

  • Page 14: Digital Diesel Control System (12 Volt)

    When a longer distance than 30m / 100ft is required, consult the Whisper Power service department for advice. Figure 17: Outlet direction Fig. 18: Remote control cable June 2010 / M-SC6/8/10 - 3000RPM / EN...
  • Page 15 Remove bypass of the software of the system panel could be necessary. between J7 - J18 When this is the case consult to the Whisper Power service department for advice. When using the factory settings, installation is very simple: just plug the remote cable into the remote and the local control panel generator is ready to use.
  • Page 16 60 Ah included in the standard supply. A high efficiency battery charging unit can be ordered from Whisper Power which is The generating set can be connected with the main engine able to charge both the ship’s main battery and the starter battery or have its own battery.

  • Page 17: Ac Power System (230 Volt)

    M-SC8 – 3000 rpm 32 Amp M-SC10 – 3000 rpm 40 Amp The fuses must be of the slow reacting type. For electrical motors connected to the system, a motor protection switch must be installed. EN / M-SC6/8/10 - 3000RPM / June 2010...
  • Page 18 Veritas, regulations for the protection of personal, building legislation, etc. It is of the greatest importance to have expert advice on this issue. June 2010 / M-SC6/8/10 - 3000RPM / EN...

  • Page 19: Installation Specifications

    Installation checklist available website: Open the seawater outlet valve and check all water www.whisperpower.eu. connections. Commissioning form available website: www.whisperpower.eu. Check the AC cables and the grounding. EN / M-SC6/8/10 - 3000RPM / June 2010...

  • Page 20: Installation Specifications M-Sc6, 8 And 10 - 3000Rpm

    Lift fuel pump electric driven 12 V DC, max. lift 1 m Cooling indirect cooling Cooling pump raw water Whisper Power self priming impeller pump, PTO driven, type M Minimum water supply 9-15 l/min 9-15 l/min 9-15 l/min Crank case lube oil capacity 2.4l.+0.5l oil filter, total 2.9l.

  • Page 21: Installation Materials M-Sc6/8/10

    Male hose connection 3/8x13 50221521 Hose clamps 12-20 mm 50220055 Outboard cooling water hose 12x18.2 mm TOTAL 50230212 AIR VENT KIT 20 mm Figure 22: Installation materials water inlet and air vent EN / M-SC6/8/10 - 3000RPM / June 2010...
  • Page 22 Water / exhaust fumes separator 40-40-40 50201121 Vibration mounting 25x30 mm M8 50211152 Bolt M8x16 50211465 50211405 Washer 50211445 Lock washer TOTAL 40230204 WATER SEPARATOR KIT 40 mm Fig. 23: Installation materials exhaust M-SC6/8/10 June 2010 / M-SC6/8/10 - 3000RPM / EN...
  • Page 23 50221522 Hose clamps 10-16 mm 50221632 Gasket ring 14x20x1.5 mm TOTAL 40230205 FUEL KIT OPTIONAL INSTALLATION MATERIALS article no description dimensions 50222020 copper fuel pipe 6x8 mm 50220063 fuel hose 8x16 mm EN / M-SC6/8/10 - 3000RPM / June 2010...
  • Page 24 Figure 21 - Base plate kit Included are all fittings to fit copper pipes 8 mm outer diameter or rubber fuel hoses 8 mm inner diameter, or both. Figure. 24: Installation materials battery and fuel W-SC6/8/10...

  • Page 25: Diagrams & Drawings

    DIAGRAMS & DRAWINGS 3 DIAGRAMS & DRAWINGS DC WIRING DIAGRAM Figure 25: DC wiring diagram. EN / M-SC6/8/10 - 3000RPM / June 2010...

  • Page 26: Wiring Codes And Colours

    DDC > LCP 1,5 mm2 DDC > LCP red/green 1,5 mm2 DDC > generator AC output brown 1 mm2 DDC > generator AC output blue 1 mm2 DDC=Digital Diesel Control Unit LCP=Local Control Panel June 2010 / M-SC6/8/10 - 3000RPM / EN...

  • Page 27: Diagram Electronic Governor M-Sc8 And 10 3000 Rpm

    Whisper models with an electronic governor will bring more power. The Whisper Power electronic governor does not need a So the electronic governor offers three advantages: a pickup device in the flywheel housing that counts the more stable frequency and voltage and more power.

  • Page 28: Ac Wiring Diagram 230V / 50Hz

    230V / 50Hz RED (11) BLACK (11) DDC/ct-1 MAIN WINDING ROTOR BROWN BLACK (4) YELLOW/GREEN RED (3) BLUE MAIN WINDING DDC/AC-1 BLACK (4) YELLOW/GREEN EARTH AND NEUTRAL CONNECTED Fig. 27: AC wiring diagram June 2010 / M-SC6/8/10 - 3000RPM / EN...

  • Page 29: Remote Control Panel Drawings

    DIAGRAMS & DRAWINGS REMOTE CONTROL PANEL DRAWINGS Figure 28: The remote panel comes in a carton that can be used as a template to drill the mounting hole. EN / M-SC6/8/10 - 3000RPM / June 2010...

  • Page 30: M-Sc6/8/10 Dimensions

    • width 52.5 cm (20.7’) • width 80.5 cm (31.7’) • height 58.0 cm (22.8’) • height 58.0 cm (22.8’) • height 200 kg (440 Lbs) • weight W-SC10 240 kg (530 Lbs) June 2010 / M-SC6/8/10 - 3000RPM / EN...
  • Page 31 NOTES NOTES EN / M-SC6/8/10 - 3000RPM / June 2010...
  • Page 32 Kelvinlaan 82, 9207 JB Drachten, The Netherlands Tel : + 31-512-571550 / Fax : + 31-512-571599 www.whisperpower.eu / info@whisperpower.nl...

This manual is also suitable for:

M-sc8M-sc10

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