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Summary of Contents for Whisper Power Piccolo 4
- Page 1 INSTALLATION MANUAL Piccolo 4, Piccolo 5 and M-GV 1 Piccolo genverters for marine use WHISPERPOWER BV Kelvinlaan 82 9207 JB Drachten Netherlands Tel.: +31-512-571550 Fax.: +31-512-571599 V1.2 June 2018 www.whisperpower.com...
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Page 2: Table Of Contents
Commissioning table ................................16 Technical data ..................................16 Specification of the accessories ............................17 Installation materials ................................17 DIAGRAMS & DRAWINGS ................................. 21 Electrical diagrams................................21 Mechanical drawings ................................24 June 2018 – Piccolo 4, Piccolo 5 and M-GV/1 – EN... -
Page 3: Introduction
WhisperPower can advise on such applications and supply additional installation parts for CHP. Refer to the user’s manual for identification of the genverter set. For other models see our website: www.whisperpower.com. EN – Piccolo 4, Piccolo 5 and M-GV/1 – June 2018... -
Page 4: Installation
Figure 1: Mounting of a Whisper generating set. X = wrong, V = OK June 2018 – Piccolo 4, Piccolo 5 and M-GV/1 – EN... -
Page 5: Ventilation
70°C. If the cables are required to meet higher temperature requirements, they must be run through conduits. ATTENTION! Before working (installation) on the system read the section safety instructions. EN – Piccolo 4, Piccolo 5 and M-GV/1 – June 2018... - Page 6 Sea water in Siphon breaker Battery connections loop out Siphon breaker loop in Bottom view Figure 2: Connections Fuel lift pump Figure 3: Fuel supply (fuel tank is below the genverter) June 2018 – Piccolo 4, Piccolo 5 and M-GV/1 – EN...
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Page 7: Fuel Pipes
8 mm pipe. fuel system bleeding procedure in the user manual. The resulting fuel line complies with CE standards as well as ISO 7840/A2. EN – Piccolo 4, Piccolo 5 and M-GV/1 – June 2018... -
Page 8: Cooling
-a skin fitting - a sea cock - a water strainer - hoses Keel cooling means cooling the coolant (in case of the Piccolo 4 and clamps. In order to keep the suction resistance in the line and Piccolo 5 this is oil) by circulating the hot coolant through a at a minimum, the sea water intake system (i.e. -
Page 9: Installation Of Through Hull Fitting
OVERFLOW! See Figure 7. On motorboats and on sailing boats the water scoop for a Piccolo 4 or 5 should be fitted with the opening faced backwards to prevent water being forced in during sailing. Use a sealant when mounting the skin fitting. -
Page 10: Standard Wet Exhaust System Installation
(water separator) is more than 2,50 m.) The sea water from the separator must run down along the shortest possible path to the through-hull outlet. June 2018 – Piccolo 4, Piccolo 5 and M-GV/1 – EN... - Page 11 (refer to Figure 14). If the Piccolo 4/5 and the exhaust system have been installed correctly, neighbouring boats will not be disturbed by outlet Figure 11: Install the water lock close to the generator...
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Page 12: Dry Exhaust System
When a dry exhaust has its outlet on the deck or on the roof of the steering house, all the pipes inside the boat has to be insulated. June 2018 – Piccolo 4, Piccolo 5 and M-GV/1 – EN... - Page 13 Figure 17: Mounting bracket in rubber with safeguard INSTALLATION OF THE DRY EXHAUST Before determining the location of the genverter set one has to consider how to get away with the exhaust. In wind still EN – Piccolo 4, Piccolo 5 and M-GV/1 – June 2018...
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Page 14: Electrical Installation
55 Ah. sparking can occur, which may ignite the The Piccolo 4/5 can be started using the main engine battery or hydrogen gasses. have its own battery. We strongly recommend the use of a... -
Page 15: Grounding
(refer to ISO 13297 annex A). TRANSFER SWITCH A power source selector switch must be installed between the PMG box and the vehicle’s electrical supply system. This switch EN – Piccolo 4, Piccolo 5 and M-GV/1 – June 2018... -
Page 16: Installation Specifications
Installation checklist available on our website: www.whisperpower.com. Commissioning form available on our website: www.whisperpower.com. TECHNICAL DATA Refer to the User’s Manual for an overview of general technical specifications. June 2018 – Piccolo 4, Piccolo 5 and M-GV/1 – EN... -
Page 17: Specification Of The Accessories
50222020 copper fuel pipe 6x8 mm 50220063 fuel hose 8x16 mm • Spare parts fuel kit pos. article no description 40230092 Filter for strainer fuel/water separator EN – Piccolo 4, Piccolo 5 and M-GV/1 – June 2018... - Page 18 Siphon breaker valve 12.5mm (1/2”), complete (including valve assembly) 50221521 Hose clamp stainless 12-20 50220057 Cooling water hose warm water 13x21mm 50221260 Hose connector 12.5mm (1/2”) TOTAL 40230272 SYPHON BREAKER KIT 12.5 MM (1/2") June 2018 – Piccolo 4, Piccolo 5 and M-GV/1 – EN...
- Page 19 OPTIONAL INSTALLATION MATERIALS pos. article no description 50230087 Elbow 90° adapter exhaust hose 50221504 Hose clamp stainless 32-44 mm 50230113 Straight coupling Delta 40mm 50230112 Elbow (45º) Delta 40mm EN – Piccolo 4, Piccolo 5 and M-GV/1 – June 2018...
- Page 20 72 x 72 x 78 mm 40290106 INSTALLATION KIT FOR BATTERIES UP TO 100 Ah RECOMMENDED BATTERY article no description dimensions 40290060 AGM-Power 12V 55Ah Absorbed Glass Matt 229 x 138 x 210 mm June 2018 – Piccolo 4, Piccolo 5 and M-GV/1 – EN...
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Page 21: Diagrams & Drawings
DIAGRAMS & DRAWINGS DIAGRAMS & DRAWINGS ELECTRICAL DIAGRAMS Figure 26: Layout of Piccolo 4 [120V] and Piccolo 5 [230V] genverter systems EN – Piccolo 4, Piccolo 5 and M-GV/1 – June 2018... - Page 22 DIAGRAMS & DRAWINGS Figure 27: Layout of Piccolo 5 [120V] genverter system June 2018 – Piccolo 4, Piccolo 5 and M-GV/1 – EN...
- Page 23 DIAGRAMS & DRAWINGS Figure 28: Layout of DC-oriented system featuring M-GV 1 Piccolo and DC PowerCube EN – Piccolo 4, Piccolo 5 and M-GV/1 – June 2018...
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Page 24: Mechanical Drawings
DIAGRAMS & DRAWINGS MECHANICAL DRAWINGS Figure 29: Piccolo 5 dimensions June 2018 – Piccolo 4, Piccolo 5 and M-GV/1 – EN... - Page 28 Kelvinlaan 82, 9207 JB Drachten, Netherlands Tel : + 31-512-571550 / Fax : + 31-512-571599 www.whisperpower.com / info@whisperpower.com...
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