Rayburn Cookmaster 208K User Instructions

Oil fired cookers

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WARNING
This information is a copy of an original
archive, therefore Aga cannot be held
responsible for its continued accuracy.

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Summary of Contents for Rayburn Cookmaster 208K

  • Page 1 WARNING This information is a copy of an original archive, therefore Aga cannot be held responsible for its continued accuracy.
  • Page 2 WARNING: OIL BURNER: NEVER ATTEMPT TO preserved and integrated into the Rayburn Cookmaster RELIGHT A HOT BURNER - DO NOT TURN OIL ON 200K and Rayburn Cookmaster Plus 208K burning 28 UNTIL BURNER IS COOL. Second Kerosene to BS: 2869: 1988 Class C2.
  • Page 3: To Light The Burner

    TO LIGHT THE BURNER - See Fig.1 1. Remove the oil control valve cover, then depress the trip lever D on the front of the oil control valve and turn the cooker oil control valve knob C to No. 6 setting. Allow 15 minutes for oil to enter and settle in cooker burner base.
  • Page 4: Cooking Hints

    As you have probably realised, the meat tin supplied with your Rayburn fits the oven size, hanging directly from the runners, so leaving the grid shelves free for other dishes. The oven grid shelves are designed to be non-tilt and...
  • Page 5 Both insulating covers should be raised and allowed to cool before cleaning with a soapy damp cloth. Use a wire brush to keep the cast iron hotplate clean. General cleaning is best carried out when the Rayburn is cool. IMPORTANT:...
  • Page 9 For further advice or information contact your local distributor/stockist With Aga’s policy of continuous product improvement, the Company reserves the right to change specifications and make modifications to the appliance described at any time. Manufactured by Station Road Ketley Telford Shropshire TF1 5AQ England www.aga-web.co.uk...
  • Page 10: Installation Instructions

    REMEMBER, when replacing parts on this appliance, use only spare parts that you can be assured conform The Rayburn Cookmaster Plus 208K is a cooker to the safety and performance specification that we providing domestic hot water and cooking facilities. It is require.
  • Page 11 Installation Instructions DESN 511031 DIMENSIONS IN MILLIMETRES PLEASE NOTE: IT IS ADVISABLE TO CHECK THE WIDTH OF YOUR APPLIANCE BEFORE FINALLY FIXING ANY KITCHEN UNITS SINCE ENAMELLED CAST IRON CAN VARY IN SIZE LOCATION The location chosen for the appliance must permit installation and the provision of a satisfactory flue and an adequate air supply.
  • Page 12 Installation Instructions guidance:- The cross sectional area of the flue serving the appliance must not be less than the area of the flue outlet of the appliance and be at least 4.5m high. The flue pipe to be used must not be less than 102mm internal diameter.
  • Page 13: Air Supply

    Installation Instructions The water draw-off pipes to the taps must be dead leg AIR SUPPLY connection from the vent expansion pipe. A drain tap must be fitted at the lowest point of the system. Detailed recommendations for air supply are given in A towel rail of not more than 0.5mm heating surface the current Building Regulations J1/4/5.
  • Page 14: Preliminary Installation

    Installation Instructions space of at least 25mm. Spaces around the flue pipes passing through walls or floors should be sealed against the passage of smoke and flame. PRELIMINARY INSTALLATION The appliance is delivered in a fully assembled condition with the exception of the following items which are supplied separately packed and require assembly.
  • Page 15: Burner Installation

    Installation Instructions BURNER INSTALLATION 1. Open outer burner door and lift/remove inner burner door. 2. Withdraw oil burner base assembly and place on a work surface. Locate the perforated shell assemblies onto burner base (lighting port at burner front), and check that the shell assemblies seat correctly (near airtight) and that the top horizontal baffle fits on top of the shells.
  • Page 16 Installation Instructions Fig.9 Fig.7 Boiler Model Only HIGH FIRE SETTING (6) ADJUSTING SCREW APERTURE (LOW FIRE AND HIGH FIRE) LOW FIRE SETTING (1) Fig.10 DESN 511910 Oil should enter the burner base in due course and after about 10-15 minutes, the depth of the oil should have settled to a static depth of 5-6mm deep where oil enters the oilways of the burner base.
  • Page 17: Commissioning And Testing

    Installation Instructions assembly, checking that the shell assembly seats LIGHTING THE OIL BURNER - See Fig. 9 airtightly on the burner bases. NOTE: ENSURE ‘CUT-OUTS’ ON BURNER WICKS 1. Remove the oil control valve cover, then depress the LINE UP WITH OIL CHANNELS ON BURNER BASE trip lever D on the front of the oil control valve and (SEE FIG.
  • Page 18 Installation Instructions INSTRUCT USER 1. Advise the User of the precautions necessary to prevent damage to the hot water system and to the building in the event of the system remaining inoperative during frost conditions. 2. Advice the User that, for continued efficient and safe operation of the appliance, it is important that adequate servicing is carried out at regular 6 monthly intervals.
  • Page 19: Servicing Instructions

    Brush that a contract be made with such an Engineer. Your across the oven top. Rayburn Stockist will provide advice on the location of c. Remove layer of paper with fallen debris. the nearest Servicing Engineer, d.
  • Page 21 For further advice or information contact your local distributor/stockist With Aga’s policy of continuous product improvement, the Company reserves the right to change specifications and make modifications to the appliance described at any time. Manufactured by Station Road Ketley Telford Shropshire TF1 5AQ England www.aga-web.co.uk...
  • Page 22: Specification

    Cookmaster 200K Cookmaster 200K Heatranger 208K Heatranger 208K Product Technical Guide U.K Edition Specification Appliance weight (uninstalled) --- 305 kg Power Supply --- No requirement for electricity Maximum heat input --- 200K 5.48 kW 208K 7.42 kW Fuel suitability --- Class C2 Kerosene suitable for vaporising burners Oil inlet --- 1/4”...
  • Page 23 Dimensions A Rayburn is assembled from individual enamelled cast-iron components, which may cause the product to vary slightly in its overall dimensions. Consequently any recess should be generously dimensioned with a minimum width of at least 1150mm...
  • Page 24 The floor should be level and strong enough to support the product weight of 305 kg and must be of non-combustible material. Where the Rayburn is to be ‘slot’ fitted, a gap of 300mm (dimension ‘A’) is required to the left-hand side, to allow access to the control valve, with a gap of 10mm at the right-hand side.
  • Page 25 A remote acting fire-valve rated at 66 deg C must be installed as shown, with its body located outside of the property and the sensor located adjacent to the Rayburn. A second fire-valve should be fitted immediately before the OCV and with its sensor located within the Rayburn burner housing on the securing clips provided.
  • Page 26 If the flue draught is likely to exceed this amount (e.g. with a tall chimney), then a proprietary flue stabilizer will be required. The initial flue pipe from the Rayburn can be of vitreous enamelled steel or cast iron, having a diameter of 100mm. It is advisable to rise vertically from the Rayburn for at least 600mm before a bend is introduced.
  • Page 27 A maximum length of 5 metres each (i.e. distance between the Rayburn and the storage cylinder) will ensure the hot water performance is maintained. No thermostat valves or other restrictions must be fitted to this pipework.
  • Page 28 Rayburn Specialist With Aga’s policy of continuous product improvement, the Company reserves the right to change specifications and make modifications to the product described at any time The Rayburn 200 series are manufactured by Station Road Ketley Telford...

This manual is also suitable for:

Cookmaster 200k

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