Introduction; Section I: General Data; Transmission Set-Up - Foley Engines ZF 45 C Repair Manual

INTRODUCTION

This manual gives specific instructions for the proper repair
on ZF 45C / 63C / 88C model transmissions.
Please follow the procedures carefully to insure quality
service.
ZF HURTH MARINE recommends to read the manual
completely before starting with repairs, as some of the
procedures described are rather complex.
Along with standard tools, ZF HURTH MARINE
recommends the use of special tools, necessary to perform
repairs correctly. The special tools are available trough
your local ZF HURTH MARINE dealer.
This manual is based on the technical information at the
time of printing. The manual has been checked carefully in
order to avoid errors. However ZF HURTH MARINE is not
liable, for any misrepresentations, errors of description or
omissions.
Modifications on future manuals may be introduced without
prior notice.
The following international symbols are used in this service
manual.
WARNING: THIS SYMBOL WARNS OF POSSIBLE
PERSONAL INJURY.
CAUTION: This symbol warns of possible damage
to transmission.
1.1
2
Repair Manual and Spare Parts List ZF 45C / 63C / 88C
1.3
2.1

SECTION I: GENERAL DATA

1. TRANSMISSIONS SET-UP
The main components of the HSW Marine Transmissions
are:
Item 1 two-piece aluminum die cast
1.1 oil filter
1.2 oil dipstick
1.3 pump
Item 2 gears
2.1 input shaft with forward clutch
pack assembly
2.2 planet gear carrier assembly
Item 3 control valve
1.2
3
1
2.2