Section Iv: Assembly; Introduction; Input Shaft - Foley Engines ZF 45 C Repair Manual

4.20 Support housing (36) flat on a press, press out bearing
(67), then remove shims (68) (69).
NOTE: This operation will damage the bearing.
67

SECTION IV: ASSEMBLY

INTRODUCTION

A well-lighted work area that is free from dirt and chips, will
facilitate the work considerably.
ZF HURTH MARINE recommends to use a swivelling
stand, described in the disassembly section to aid in the
assembly.
Thoroughly clean all mating surfaces from any loctite or
gasket material.
WARNING
Cleaners and solvents can be toxic and harmful without
proper ventilation.
Use caution when using such cleaners.
Always wear protective gloves and glasses!
The next assembly procedure requires the following:
• A hydraulic or mechanical press.
12
Repair Manual and Spare Parts List ZF 45C / 63C / 88C
Tool
36

1. INPUT SHAFT

1.1 Install O-Rings (52) (53) on the piston (51). Insert the
piston into the input bell (47).
NOTE: Wet the O-Rings with ATF.
Wet the mating surfaces with ATF.
Complete the assembly with a soft hammer.
WARNING
1.2 Position cup springs (54) as shown in figure.
First cup spring has to be installed with the bigger
diameter against the piston.
Second and third cup springs have to be installed in
succession with their bigger diameters against each
other.
51 54
35