Section Vi: Tightening Torques; Section Vii: Function Test; Filling Up With Transmission Fluid; Check Fluid Level - Foley Engines ZF 45 C Repair Manual

SECTION VI: TIGHTENING TORQUES

Part
Housing bolts
Oil pump bolts
Plate oil filter
Distributor lever
Output flange ring nut
Breather filter (with Loctite n° 574)
Dipstick
Stop screw
Guide bolt
Plug 3/8 - 18 NPTF
Pressure plug

SECTION VII: FUNCTION TEST

1. FILLING UP WITH TRANSMISSION FLUID

Filling with ATF fluid into the dipstick opening.
Quantity:
ZF 45C vers. 10,001: 2.1 US-qts (2,0 liters)
ZF 45C Walter vers. 002: 2.1 US-qts (2,0 liters)
ZF 45C Toyota vers. 11,003: 1.7 US-qts (1,6 liters)
ZF 63C vers. 07,001: 2.1 US-qts (2,0 liters)
ZF 88C vers. 001: 2.1 US-qts (2,0 liters)
ATF (Automatic Transmission Fluid) such as, per list on
section IX.

2. CHECK FLUID LEVEL

Carry out a trial run after oil filling.
Set shifting lever to neutral position (N). Start engine and let
it run idle for a short time to fill the cooler and pipelines with
transmission oil. Stop the engine and check oil level again.
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Repair Manual and Spare Parts List ZF 45C / 63C / 88C
A
housing
Size Torque in Nm
M8 18 Nm
M8 18 Nm
M8 18 Nm
M8 23 Nm
M32x1.5 120 Nm
- Hand tight
- Hand tight
- 12 Nm
- 12 Nm
- 10 Nm
- 25 Nm
If necessary, top up with oil. Excessive oil should be
removed. The fluid level on the dipstick (item 1, figure B)
should be between the min. end max marks. The fluid level
should be checked again after a short driving period.
NOTE: Some transmissions may have different oil
dipsticks, depending on the version:
A) When inserted into the housing hole, it expands by turning
the handle in clockwise direction; (see Fig item A).
B) It is threaded (See Fig. item B).
IMPORTANT
Oil check with threaded dipstick (B) must be done in a
different way compared with the one not threaded (A).
A) Oil dipstick and housing hole not threaded: dipstick
completely inserted into hole.
B) Oil dipstick and housing hole threaded: dipstick not
inserted into the housing hole (not screw in).
NOTE: Dipstick version A doesn't require any O-Ring,
dipstick version B requires O-Ring. (see item 27 in
explosion drawing pag. 41.
1
Torque in lb ft.
13 lb ft.
13 lb ft.
13 lb ft.
17 lb ft.
88 lb ft.
Hand tight
Hand tight
8.9 lb ft.
8.9 lb ft.
7.4 lb ft.
18.5 lb ft.
B
housing