Table Of Contents - Foley Engines ZF 45 C Repair Manual

Repair Manual and Spare Parts List ZF 45C / 63C / 88C

TABLE OF CONTENTS

Introduction ...........................................................
SECTION I: GENERAL DATA ....................................
1. Transmission Set-up .......................................
2. Consumable goods .........................................
3. Measuring Tools ..............................................
4. Standard Tools and Fixture .............................
SECTION II: SPECIAL TOOLS .................................
SECTION III: DISASSEMBLY PREPARATION .........
Introduction ...........................................................
1. Preliminary operation ......................................
2. Housing disassembly ......................................
3. Input shaft .......................................................
4. Forward clutch housing disassembly ..............
SECTION IV: ASSEMBLY .......................................... 12
Introduction ........................................................... 12
1. Input shaft ....................................................... 12
2. Housing assembly ........................................... 15
3. Complementary operations ............................. 18
4. Oil pump .......................................................... 21
SECTION V: PLAY ADJUSTMENT ........................... 22
1. Reverse clutch clearance ................................ 22
2 2. Forward clutch clearance ................................ 23
3. Input shaft play ................................................. 24
2 4. Output shaft bearing play ................................. 25
2
3 SECTION VI: TIGHTENING TORQUES ................... 26
3
3 SECTION VII: FUNCTION TEST .............................. 26
1. Filling up with transmission fluid ..................... 26
4 2. Check fluid level .............................................. 26
3. Function test ................................................... 27
5 4. Shifting pressure ZF 45C / 63C / 88C ............. 28
5 5. Lube oil delivery ZF 45C / 63C / 88C .............. 29
5
5 SECTION VIII: TROUBLESHOOTING ...................... 30
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9 SECTION IX: AUTOMATIC TRANSMISSION
FLUID .................................................. 33
SECTION X: SPARE PARTS LIST AND
EXPLOSION DRAWINGS .................... 35
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