Agria 5900 BISON Operating Instructions Manual
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Agria 5900 BISON Operating Instructions Manual

Hydrostatic tool carrier
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Operating Instructions
for agria
Type 5900 Bison
Lombardini Diesel Engine
5846
Before commissioning the machine, read operating
instructions and observe warnings and safety instructions.
Operating Instructions No. 998 782 06.06
®
-Hydrostatic Tool Carrier

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Summary of Contents for Agria 5900 BISON

  • Page 1 Operating Instructions ® for agria -Hydrostatic Tool Carrier Type 5900 Bison Lombardini Diesel Engine 5846 Before commissioning the machine, read operating instructions and observe warnings and safety instructions. Operating Instructions No. 998 782 06.06...

  • Page 2: Amount Of Delivery

    Fast Please state these data when order- ing spare parts to avoid wrong deliv- Slow eries. Only use original agria spare Hydraulic system parts! Specifications, figures and dimen- sions stated in these instructions are not binding. No claims can be derived Brake from them.

  • Page 3: Designation Of Parts

    Designation of Parts Fig. A Fig. B Hydrostatic Tool Carrier Bison...
  • Page 4 Designation of Parts Fig. A: 1 Transmission / hydraulic oil dipstick and filling opening 2 Ball head for hood carrier front 3 Idle speed shifting mechanism (bypass) 4 Nameplate (vehicle identification-no.) 5 Ball head for hood carrier rear 6 Transmission venting plug 7 Loading belt 8 Steering handle locking bolt rollers 9 Steering handle, central screw...

  • Page 5: Table Of Contents

    Index Amount of Delivery ......2 4. Commissioning and Operation Commissioning the Machine ... 29 - 30 Recommendations Starting the Diesel Engine ....31 Lubricants ......... 6 Shutting off the Diesel Engine ..32 Maintenance and Repair ....6 Operation ......... 33 Fuel ...........

  • Page 6: Recommendations Lubricants

    Lubricants and Maintenance and Anti-Corrosive Agents Repair Use the specified lubricants for engine The trained mechanics of your agria and transmission (see “Specifications”). workshop carry out expert maintenance and repair. We recommend using bio-lubricating oil or bio-lubricating grease for “open”...

  • Page 7: Fuel

    Recommendations Fuel Diesel Engine This Diesel engine runs on conventional Diesel fuel of a min. cetane rating of 45. Do not use Diesel fuel oil substitutes, they may be harmful to the fuel system. Fuel should be free of water or dust. Winter operation: To ensure reliable winter operation use “winter diesel fuel”, to be purchased at...

  • Page 8: Safety Instructions

    1. Safety Instructions Before starting the engine, read the General Instructions on operating instructions and note: Safety and Accident Prevention Warning Basic Rule: The standard accident prevention This symbol marks all paragraphs in regulations must be adhered to, as well these operating instructions which affect as all other generally accepted rules your safety.
  • Page 9 1. Safety Instructions Careful with rotating tools – keep at a Operation and safe distance! Safety Devices Beware of coasting tools. Before you start any maintenance or repair on them, Before you start the engine wait until tools have come to a complete Become familiar with the devices and stop.
  • Page 10 1. Safety Instructions For all works with the tool carrier, in par- Implements ticular for turning, the machine operator Only mount implements with the engine must keep the distance to the machine and PTO shut off. given by the steering handles. Always use appropriate tools and wear Riding on the implement during opera- gloves when changing implements and...
  • Page 11 For grinding the mowing knives, always Only use original agria spare parts. All wear safety goggles and gloves. other commercial spare parts must cor- Weights respond to quality and technical require- ments specified by agria.
  • Page 12 Before you dispose of opened and if necessary. seemingly empty pressurised tins (e.g. Only use original agria hydraulic hoses. of assist-starting liquids) make sure they are completely empty. Empty them in Tyres and ventilated places safe from spark forma- Tyre Air Pressure tion or flames.
  • Page 13 1. Safety Instructions Use appropriate tyre air pressure for op- Explanation of eration with implements. Warning Signs Re-tighten attachment bolts of drive- wheels or check tightness when doing Before any clean- maintenance work. ing, maintenance, and repair work Electrical System and shut off the engine Battery and pull ignition...

  • Page 14: Specifications

    2. Specifications Machine Dimensions: a = axle displaced forwards (mm) 5.00-10 AS ca. 990 20x8.00-10 21x11.00-8 550 663 760 270 167 1350 5.00-12 AS ca. 1010 23x8.5-12 23x10.5-12 Track Widths Table [mm] AS = Field tyre R = Grass tyre TG = Terra tyre 23x8.5-12 830 617 404 1056 843 630 1466 1346...
  • Page 15 2. Specifications Clutch: ....Single disc dry clutch Weights: Empty weight: without with Transmission: ..... Hydrostat drive-wheels 23x8.5-12 Driving speeds Lombardini Forward: ......0–7.0 km/h Electric starter 224 kg 253 kg Reverse: ......0–3.6 km/h PTO: ........805 rpm Tyres: 23x8.5-12 wide track field tyre gear independent (series equipment) at 3600 engine rpm...

  • Page 16: Vibration Acceleration Value

    2. Specifications Noise level: Operability on Slopes: In accordance with EN 12733 Engine is suited for use on slopes appendix B: (oil level at “max” = upper mark) Noise level at operator’s ear Continuous operation possible - Safety Mulcher ..L = 85,7 dB(A) up to 25°...

  • Page 17: Devices And Operating Elements

    3. Devices and Operating Elements The tool carrier agria type 5900 Bison is a base power machine and is always operated with an implement mounted. Therefore, the machine is suited for all common applications in farming and forestry, as well as for winter service.

  • Page 18: Speed Control Lever

    3. Devices and Operating Elements Speed Control Lever max. The speed control lever (B/9) on the steering handle is for stepless setting of engine speed from min. = idle to max. = full throttle. min. Safety circuit Stop position: When releasing the safety shifting lever (B/4) the engine is turned off.

  • Page 19: Clutch

    3. Devices and Operating Elements Clutch The single disc dry clutch is operated via the clutch lever (B/5). With clutch lever pulled up to position “0”, the clutch is decoupled, i.e. the engine stops driving the machine. Watch for the correct clutch play to avoid clutch slipping away during operation.

  • Page 20: Transmission

    3. Devices and Operating Elements Transmission The agria tool carrier is equipped with a hydrostatic drive. Setting the Driving Speed and Direction Lever shift model The driving speed forward or reverse is steplessly set or changed with the forefinger or the thumb at the driving lever (B/10).

  • Page 21: Coasting Operation

    3. Devices and Operating Elements Coasting operation The machine can be coasted without engine, if the idle shift is opened (position “0”). The idle shift (A/3) is arranged at the right front of the tool carrier underneath the hood and can be operated by turning the shifting knob (or shifting lever).

  • Page 22: Brake Central

    3. Devices and Operating Elements Central Brake To slow down or park the machine on hilly ground, use the combined central parking brake. Central Brake Swivel the eccentric lever (B/2) backwards and up – both drive-wheels are braked. Release the eccentric lever and the lever swivels back to the original position –...

  • Page 23: Loading Belt

    3. Devices and Operating Elements Loading Belt For loading the machine and for suspend- ing the retaining rope for works on slopes, the loading belt (A/7) is provided. To that end, remove hood. Check loading belt for damage; replace it, if necessary. Drive-Wheels For full tractive power, mount wheels with pointed parts of lugs showing in driving...
  • Page 24 3. Devices and Operating Elements Wheel Attachment Bolts Version A wheel bolt with spring-lock washer. Version B locking bolt with spring-lock Loctite washer and wheel nut. Screw short thread end of locking bolt tightly into hub, if possible, glue with LOCTITE 270 (or similar glue).

  • Page 25: Hood

    3. Devices and Operating Elements Hood Remove Hood Lift rear end of hood. Lift front end of hood and completely remove it. Placing Hood Place front and rear of hood with the rubber cups onto the ball heads. By slightly applying pressure to the rear and front of the engine cowling, have the ball cups engage in the ball heads.

  • Page 26: Axle Adjustment Stepless

    3. Devices and Operating Elements Continuous portal axle adjustment (option for article 5939 011) Adjustment to front or rear Pull parking brake Release ball handle lever Pull machine back or move machine forward on steering spar min. 20 mm Min. clearance to attachment drive wheels 20 mm! Pull ball handle lever...

  • Page 27: Mounting/Dismounting Implements

    3. Devices and Operating Elements Mounting and Dis- mounting Implements Only mount and dismount implemens with engine off. Mounting Implements: Ensure that coupling surfaces on tool carrier and implement are clean. For PTO driven implements, set shift lever (4) on implement to position “0”.

  • Page 28: Battery

    3. Devices and Operating Elements Battery There is no dry pre-charging of batteries on the new machines or trailers. There- fore the battery must be filled with accumulator acid and charged (charging current =1/10 of battery capacity). Note manufacturer’s instructions! Starter Switch Control lamps Fuse (...

  • Page 29: Commissioning And Operation

    4. Commissioning and Operation Commissioning Please note that durability and operational safety of the engine depend to a large extent on its breaking-in. Always allow a cold engine to warm up for some minutes and never run it at full throttle at the beginning. Please note: for the first 50 hours of operation (break-in period) do not use the engine at full power.
  • Page 30 4. Commissioning and Operation Before starting the Engine ? ok Sufficient fuel is filled into the tank? Air filter cleanful? ? ok ? ok Check the engine oil level. Check transmission oil level. ? ok Check all bolts and nuts for tight fit. ? ok Only take machine into opera- tion with all protective devices...

  • Page 31: Starting The Diesel Engine

    4. Commissioning and Operation Starting Diesel Engine see also Lombardini engine operating instructions Set speed control lever (B/9) to half throttle (50 %). Set safety circuit lever(B/4) and clutch lever (B/5) to start position. Insert key into ignition-start-switch and turn right to position “I”...

  • Page 32: Shutting Off The Diesel Engine

    4. Commissioning and Operation Shutting off Diesel Engine see also Lombardini engine operating instructions Before you shut off the engine let it run at increased idling speed for 1 minutes to cool down and to avoid carbon to deposit on the injection valve.

  • Page 33: Danger Zone

    4. Commissioning and Operation Operating the Machine Check safety circuit function - Only operate the machine if, safety circuit works! Start the engine as specified in chapter “Starting the Engine”. Wear individual protective ear plugs and solid shoes. For operation with PTO-powered attachments: Switch on PTO using the PTO shifting mechanism (B/7).

  • Page 34: Working On Slopes

    4. Commissioning and Operation Note for Mowing After mowing or in case of grass clog- ging: Set driving lever to idle-position. The mower comes to a stop but not the "0" "0" knives, thus freeing the cutter bar from grass. Set PTO shifting mechanism to po- sition “0”.

  • Page 35: Maintenance

    5. Maintenance Apart from observing all operating instructions, it is also important to pay attention to the following maintenance instructions. Do all maintenance work only with the engine shut off! When working on mowing knives, wear safety gloves! Engine Maintenance of the engine see Lombardini operating instructions Cleaning the Cooling System After a long period of operation the cooling system may become clogged by dirt...

  • Page 36: Battery

    5. Maintenance Battery 50 h There is no dry pre-charge of batteries on new machines, therefore batteries must be totally charged after filling them with accumulator acid (charge current = 1/10 of battery capacity). If the machine or trailer will not be used for a longer period, the battery must be kept fully charged with a current of 0.06A and checked every 4 weeks and re- charged, if necessary.

  • Page 37: Machine

    5. Maintenance Machine Check oil level in transmission each time before you take the machine into operation and Transmission after every 8 operating hours (oil dip-stick and Transmission oil is also filling opening (1). With the tool carrier parked in hydraulic oil horizontal position, the oil level must be between the “max”...

  • Page 38: Steering Handle

    5. Maintenance Steering Handle Locking Bolt Drive-Wheels At certain inter- 50 h J / B vals, lubricate at the grease nipple with Bio lubricating grease. At least once per year and 240...300 Nm after cleaning with a high-pressure When commissioning the tool car- cleaner.

  • Page 39: Safety Circuit

    5. Maintenance Safety Circuit Check safety circuit function each time You take up operation and each time You maintain the machine. With clutch engaged and upon release of safety lever (B/4), the engine must automatically come to a stop. Check electric lines and connections and exchange, if necessary.

  • Page 40: Adjustments On Levers

    5. Maintenance Twist-grip shift Check for proper operation and adjustment when perfor- ming maintenance and adjust, if necessary Setting Set the twist-grip shift on the Bowden cable adjustment screw so there is no play, so that the marking point on the twist-grip Castellated nut matches the 0 position of the pump and the pictograph.

  • Page 41: Storage

    5. Maintenance Storage d) Drive-wheels Support drive-wheels in such a way that For longer periods of no operation: tyres have a) Clean thoroughly ground contact. Pneumatic tyres are Repair paint coat. quickly destroyed, if b) Spray all shining parts and the left standing under cutter bar with Bio-slushing oil.

  • Page 42: Troubleshooting

    6. Troubleshooting Observe safety instructions! Have all serious malfunctions on the machine or engine repaired by your agria workshop. They have the proper tools. Improper repairs can only add to the damage. Problem Possible cause Remedy Page DieselEngine: Engine - Speed control lever set to “min”...

  • Page 43: Troubleshooting

    Engage clutch using the clutch lever drive - Idle shift is operated Activate hydraulic drive Excessive - Loosened attachment bolts Tighten attachment bolts vibration = For this purpose contact your agria workshop! BM = see separate engie operating instructions Hydrostatic Tool Carrier Bison...

  • Page 44: Electrical Wiring

    Electrical Wiring Alternator Starting keyswitch E-Starter Battery charging warning light Voltage regulator Solenoid valve Battery 10 Switch, clutch lever Oil pressure switch 11 Switch, safety lever Oil pressure warning light Hydrostatic Tool Carrier Bison...
  • Page 45 Hydrostatic Tool Carrier Bison...

  • Page 46: Inspection And Maintenance Chart

    J = min. yearly K = Checks and maintenance to be executed by operator W = Maintenance to be executed by professional workshop F = Maintenance should be carried out by your agria workshop * = after 2 years Hydrostatic Tool Carrier Bison...

  • Page 47: Lubrication Chart

    Lubrication Chart 10 h 25 h 600 h 250 h (50 h) yearly and after each cleaning with a high-pressure cleaner 200 h (50 h) Hydrostatic Tool Carrier Bison...

  • Page 48: Roller Guard

    Roller Guard, Hydraulic Hoses Roller guard Option: Parts set 760 58 Assembly: A Clip roller guard support (1) to draw spindle of wheel motors B Push roller guard (2) over wheel motors - Note notch for brake lever. Fasten with screws (4) and washers (3) Hydraulic hoses A = Hydraulic hose ............

  • Page 49: Conformity Declaration

    Conformity Declaration Hydrostatic Tool Carrier Bison...
  • Page 50 Fax +49 6298 39-111 e-mail: info@agria.de Internet: http://www.agria.de THE WINNING TEAM Cutter bar mower Tool Carrier Ride-on Brushcutter Motor hoe One-Wheel Hoe Two-wheel tractor Sweeper Scarifier Multi-Purpose Machine Contact your authorised agria dealer for service and prompt delivery of spare parts...

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