Agria 5900 Cyclone Translation Of The Original Operating Instructions
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Agria 5900 Cyclone Translation Of The Original Operating Instructions

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Translation of the original Operating In-
structions
Hydrostatic Implement Carrier
agria 5900 Cyclone
Petrol engine: Kohler 14 HP
5900 335; -356
Before commissioning please read the operating instructions
and note the safety and warning information!
Operating Instructions No. 998 492GB-A 02.22
Yamaha 23 HP

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Summary of Contents for Agria 5900 Cyclone

  • Page 1 Translation of the original Operating In- structions Hydrostatic Implement Carrier agria 5900 Cyclone Petrol engine: Kohler 14 HP Yamaha 23 HP 5900 335; -356 Before commissioning please read the operating instructions and note the safety and warning information! Operating Instructions No. 998 492GB-A 02.22...

  • Page 2: Nameplate

    Petrol engine: Engine no. see page 87, Fig. D/4 Please provide this information for each spare parts order, to prevent errors in delivery. Only use genuine Agria spare parts! The technical data, illustrations and dimensions provided in these operating instructions are non-binding. No claims may be derived from them.

  • Page 3: Symbols

    Wheel drive After each cleaning (in particularly with a high- Fast pressure cleaner) Annually Transmission oil level See separate engine operating instructions Hydraulic steering - agria-Service - = contact your agria ser- vice centre Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 4: Designation Of Parts

    Designation of parts Fig. A Fig. B agria 5900 Cyclone...
  • Page 5 Manual clutch lever Stop pawl for manual clutch lever Shifting rod for PTO Shifting cable for steering bar Speed control lever Operating hours counter Ignition lock/ignition key (only 22 HP) Socket outlet Turning assistant momentary switch Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 6: Table Of Contents

    Loading strap ....................30 Attachment points ..................30 Supporting foot ................... 31 Driving wheels .................... 31 Hood ......................33 Gantry axle adjustment ................33 Installing and removing implements ............35 LED lamps ....................36 Hydrostatic implement carrier agria 5900 Cyclone...
  • Page 7 Paints, Wear parts................75 Inspection and Maintenance Overview........... 76 Electric diagram of petrol engine ............ 79 Petrol engine 14 HP ................... 79 Petrol engine 23 HP ................... 80 Lubrication plan ................81 Hydraulic diagram................82 Hydrostatic implement carrier agria 5900 Cyclone...
  • Page 8 Petrol engine 14 HP ................... 84 Petrol engine 14 HP ................... 85 Designation of parts Fig. D .............. 86 Petrol engine 23 HP ................... 86 Fig. D ......................87 Petrol engine 23 HP ................... 87 Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 9: Safety Instructions

    • Use of non-approved add-on devices regulations. • Failure to observe maintenance in- The agria 5900 Cyclone equipment car- tervals rier is a manually guided, self-propelled, • single-axle machine which powers add- Omitting measurements and tests for...
  • Page 10 Before starting the engine, set all operat- the risk of accidents. ing elements to neutral or idle position. Do not step in front of the machine or the add-on device to start the engine. Hydrostatic implement carrier agria 5900 Cyclone...
  • Page 11 Switch the engine off before leaving the machine. Then close the fuel tap(s) (if Wear protective goggles and protective present). gloves when you grind the knives. Hydrostatic implement carrier agria 5900 Cyclone...
  • Page 12 In the event of contact with the eyes rinse immediately with plenty of Storage water. Avoid inhaling vapours. Read and observe enclosed instructions! Never store the machine in rooms with open heating. Hydrostatic implement carrier agria 5900 Cyclone...
  • Page 13 Only use specified fuses. If the rating of the fuses used is too high, the electrical system may be irreparably damaged - danger of fire! Always cover the positive terminal with the specified cover or terminal cap. Hydrostatic implement carrier agria 5900 Cyclone...
  • Page 14 Keep a safe distance to the mower knives when the engine is running! When working with the machine wear individual hearing pro- tection. Wear sturdy footwear. Check the engine oil level at least every 8 operating hours. Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 15: Technical Data

    2 Technical Data 2 Technical Data Machine Machine dimensions: a = wheel axle offset to the front (mm) 5.00-10 AS approxi- 20x8.00-10 mately 990 21x11.00-8 1350 5.00-12 AS approxi- 23x8.50-12 mately 1010 23x10.50-12 Hydrostatic implement carrier agria 5900 Cyclone...
  • Page 16 Filling volume at first filling: ........approximately 7.0 l Oil change: ............. approximately 5.0 l Oil filter: ............Screwed cartridge AW 14 Drive control: ..............easy-control control unit Lighting: ..................2x LED, 3 W each Hydrostatic implement carrier agria 5900 Cyclone...
  • Page 17 5917 011 ........... grab wheels 10 in fir 5.00-10 AS 5917 021 ..grab wheels 12 in for 5.00-12; 23x8.50-12; 23x10.50-12 5913 011 ............. sprocket drums 12 in Driving wheel attachment and utilization see page 31 Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 18: Wheel Combinations, Track Dimensions

    2 Technical Data Wheel combinations, track dimensions Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 19: Petrol Engine 14 Hp

    Vibrational acceleration value: ............See page 21 Slope capability: The engine is suitable for use on slopes (with "max." engine oil level = upper fill- ing mark): ..Continuous operation up to inclination of 45° (100 %) Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 20: Petrol Engine 23 Hp

    The engine is suitable for use on slopes (with "max." engine oil level = upper fill- ing mark): ..Continuous operation up to inclination of 45° (100 %) Tightening torques: ............Cylinder head screws Nm Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 21: Noise And Vibrational Acceleration Values

    Dual blade mower unit 5.60 m/s 7.60 m/s Gantry mower < 2.5 m/s 6.77 m/s Sickle chopper < 2.5 m/s < 2.5 m/s Flail tiller 3.4 m/s Safety tiller < 2.5 m/s < 2.5 m/s Hydrostatic implement carrier agria 5900 Cyclone...
  • Page 22 2 Technical Data Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 23: Devices And Operating Elements

    3 Devices and Operating Elements 3 Devices and Operating Elements The device carrier agria 5900 Cyclone is The implements released in the Agria a base motor unit that is always used to- sales list are available. gether with an implement. It is thus suita- ble for use in municipalities, agriculture and forestry, and in winter service.

  • Page 24: Speed Regulating Lever

    Release the lever in a dangerous sit- uation. It swings automatically to "STOP" position! - The traction drive stops at once - The PTO shaft is switched off automatically - The engine continues running. Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 25: Ignition Lock

    This can damage the clutch release bear- ing. When the motor is stopped, park the machine only with pulled hand lever (stop pawl engaged). Failure to do so can lead to corrosion, resulting in clutch problems. Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 26: Pto Shaft Shifting

    (B/4) and move the manual clutch lever (B/5) to "O". Shifting rod is pulled rearwards, the PTO shaft drive is switched on. Merely release the safety lever (B/4) to switch off the PTO shaft. Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 27: Gearbox

    3 Devices and Operating Elements Gearbox The agria 5900 Cyclone machine is equipped with a hydrostatic traction drive. easy-control drive control Using the electrical operating unit Neutral momentary switch at the right steering bar and an = traction drive is reset to "O".

  • Page 28: Pushing Operation

    Pull and turn the handle of the shifting cable (B/8) to lock hydraulic steering. Steering the machine will then be heavy. Hydraulic steering is activated when you release the lock. Utilization: Basically the same effect as a differ- ential lock. Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 29: Service And Parking Brake

    • Move the left and the right steering bar to the required height and allow it to engage in the corresponding notch. • Tighten the clamping levers Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 30: Loading Strap

    Attachment points Always use the lashing points for towing, re- covery, securing for safe transport and loading the machine. (= eyelets at connection flange and engine protection plate). Lashing to other points can cause damage. Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 31: Supporting Foot

    General care work 5990 611 tyres 23x10.50-12 Field wide General care work 5990 711 tyres Driving wheels for hillside positions For work at extreme hillside positions we rec- ommend twin tyres or grab wheels. Hydrostatic implement carrier agria 5900 Cyclone...
  • Page 32 Wheel track enlargement • Part 5519 031 to attach the Terra driving wheels 21x11.00-8 TG. Spring washer (spherical) Wheel bolt Wheel track enlargement 5519 031 Spring washer (spherical) Wheel bolt Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 33: Hood

    (1). Install them as shown in the front flange pattern (2). • Clean the flange pattern first. • Never release any hydraulic lines or Bowden cables! • Tighten the fastening screws (3) with 45 Nm. Hydrostatic implement carrier agria 5900 Cyclone...
  • Page 34 Tighten the handle The handle must not point downward • While you are turning the handle upwards, pull it axi- ally from the outside until it is disengaged Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 35: Installing And Removing Implements

    In a PTO-driven unit: Set the shift lever (4) at the implement to "I”, allow the strip spring shift lock (6) to engage (if installed) - shifting is at the base ma- chine. Removal in reverse sequence. Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 36: Led Lamps

    = for voltage regulator and generator • Blade fuse (A/5) 4 A = for control module Open the fuse holder to replace a defective fuse. - Ensure that you have a spare fuse on stock. Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 37: Commissioning And Operation

    Only use fresh, clean fuel (no older than 3 months) and only use approved fuel cans availa- ble from specialist dealers. Do not use rusted metal cans or plastic containers which are not fuel-resistant. Hydrostatic implement carrier agria 5900 Cyclone...
  • Page 38 Do not fill the fuel tank until it overflows. Leave approximately 5 mm space to allow the fuel to ex- pand. If you spilled fuel, push the machine away from the spilled liquid before you start the engine. Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 39: Danger Zone

    *25 m *25 m Flail tiller *20 m Safety tiller *10 m Belt rake Baler Sweeping machine Snowplough Reverse tiller Rotary harrow Path maintenance unit Wild plant brush Transport ride with * only 3 m Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 40: Before Starting The Engine

    Keep a suf- ficient distance from hot surfaces and keep chil- dren away from the running engine. Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 41: Starting The Petrol Engine

    Slowly move the choke actuator back to operating position (if actuated). When the petrol engine is running, do not touch or remove the ignition cable or spark plug connector. Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 42: Stopping The Petrol Engine

    Close the fuel cock(s) and let the en- gine run until it stops. This empties the carburettor and prevents resinification. When the warning lamp lights, turn the ignition key back to "O", and remove it. Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 43: Working

    Traction drive neutral position see page 27 Actuation of safety circuit see page 24 Changing the driving direction Description of the easy-control drive control see page 27 • Actuate the rocker switch (B/15) accordingly Hydrostatic implement carrier agria 5900 Cyclone...
  • Page 44 Never leave the machine unattended while the engine is running. If you have to clean the machine during work, switch off the engine and remove sparking-plug connector(s) and ignition key for safety reasons. Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 45: Working On Slopes

    Starting the engine on a slope Use the following procedure if you have to restart a stalled engine: • Actuate the parking brake • Set clutch and safety circuit to "Start position" • Restart the engine Hydrostatic implement carrier agria 5900 Cyclone...
  • Page 46 Release the • Switch off the PTO shaft drive safety lever to activate the safety circuit. • Switch off the engine • Install the knife protection bar Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 47: Safety Instructions For Handling

    Never change the basic setting of the engine. Never allow the engine to overspeed. • Carefully start the engine in accord- ance with the manufacturer's instruc- tions. Ensure that your feet are at a safe distance from the tools. Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 48: Maintenance And Repair

    When working with oil, fuel and grease, wear suitable protective gloves and use skin care products if necessary. Additionally remove the sparking-plug connector of a petrol engine! Handle hot engine components with caution! Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 49: Petrol Engine 14 Hp

    Remove the oil dipstick and check the oil level. • If the oil level is below the lower "min" mark, fill in engine oil (see "Technical data") up to the rim of the oil filler neck "max". Hydrostatic implement carrier agria 5900 Cyclone...
  • Page 50 Clean the cooling fins on cyl- inder and cylinder head, and the deflector plates and the fan wheel that are necessary for air circulation. - agria-Service - Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 51: Petrol Engine 23 Hp

    • Clean the oil dipstick (C/7) and its environ- ment. • Remove the oil dipstick, wipe it with a clean cloth and reinsert it. Remove the oil dipstick and check the oil level. Hydrostatic implement carrier agria 5900 Cyclone...
  • Page 52 Start the engine and let it IDLE to check whether there is oil leaking. Switch off the en- gine, check the oil level and top up oil if nec- essary. • Dispose of the used oil filter properly. Hydrostatic implement carrier agria 5900 Cyclone...
  • Page 53 Continuous operation with an obstructed cooling system causes the engine to overheat, and can damage the engine. • Check the oil cooler (C/22) continuously. Us- ing brush or compressed air, remove dirt and plant debris if necessary. Hydrostatic implement carrier agria 5900 Cyclone...
  • Page 54 Never spray water on the engine. Use a brush or compressed air. • Continually check the fan grille (C/5), and re- move aspirated dirt and plant debris. Dirt particles in the fan cowl can be removed from below through the membrane opening (M). Hydrostatic implement carrier agria 5900 Cyclone...
  • Page 55 Clean the cooling fins on cylinder and cylinder head, the fan, the oil cooler, and the deflector plates that are necessary for air circulation. - agria-Service - Hydrostatic implement carrier agria 5900 Cyclone...
  • Page 56 Adjusting the valve play , - agria-Service - Idle speed Always ensure that the engine idle speed is adjusted correctly. With speed regulating lever at idling, the engine should continue running smoothly. - agria-Service - Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 57: Battery

    Disposal • Deliver used batteries to a collecting point (to prevent acid from escaping, store and transport them in an upright position and protected against tipping). • Never dispose of batteries in domestic waste! Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 58: Machine

    • Fill in fresh gearbox oil up to the filling hole (machine in horizontal position). • Oil filing volume and oil grade see "Technical data". • Close the filling hole with the screw plug. Hydrostatic implement carrier agria 5900 Cyclone...
  • Page 59 200 operating hours or at least yearly. - agria-Service - Wheel motors • Check for straightline driving at steering bar neutral position every 200 operating hours. - agria-Service - Hydrostatic implement carrier agria 5900 Cyclone...
  • Page 60 Steering bar ultra bushings • After every 200 operating hours, check func- tion and firm seating of the ultra bushings in the steering tower (vibration-damped steer- ing bar bearing). - agria-Service - Hydrostatic implement carrier agria 5900 Cyclone...
  • Page 61 The max. tyre pressure is shown on the side of the tyre. There is a risk of explosion from ex- cessive tyre pressure. Only skilled specialists are allowed to repair and change tyres, using suitable installation tools. Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 62: Safety Circuit

    When the safety lever (B/4) is pressed down, the pin (Y) must be in contact with the switch- ing arm at the top in the gate (W). Adjustment is made a the Bowden cable adjusting screw (Z). - agria-Service - Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 63: Engine Stop Circuit

    Check the function of the motor stop circuit before each startup and during each maintenance work. • The engine must stop when the ignition key (B/12)is in "O" position. • Check the electrical cables and connections. Replace if necessary. - agria-Service - Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 64: Clutch Play

    Screw the adjusting pin in / out until there is a distance "X" or idling at position 0. Reinsert the cable pull end with the adjusting pin in the retainer and install the shaped spring (2). Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 65: Labels

    Replace worn-out and missing signs for operating and safety instructions. 75750 clutch 79441 PTO shaft 79427 warning icon set 79426 warning icons for hot parts 69883 choke 75755 speed 61487 0 1 START 79439 easy-control 79440 steering 79443 brake 79444 bypass Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 66: General

    Engine Only clean the engine with a cloth. Do not spray with water, as water could enter the ignition and fuel system and cause malfunctions. Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 67: Storage

    Petrol is highly flammable and explosive under certain conditions! Never smoke in the working area. Stay away from naked flames and sparks. Alternatively fill the fuel tank completely and add a fuel stabilizer (Agria no. 799 09) to the fuel - Observe the operation instructions! Let the engine run for approximately 10 minutes.
  • Page 68 Protect against weather influence • Do not store in - damp rooms - synthetic fertiliser stores - stables and adjacent rooms (7) Cover the machine Cover the machine with a cloth or something similar Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 69: Troubleshooting And Remedies

    6 Troubleshooting and Remedies Observe the safety instructions! Faults on the machine or on the engine that make a major intervention necessary must always be repaired by a specialist agria workshop that have the necessary tools. Incorrect intervention will only lead to dam- age.
  • Page 70 Clean or replace air filter Carburettor incorrectly ad- Adjust carburettor justed - agria-Service - Engine cut-out at Ignition distance too small Adjust sparking plug high speed Idle mixture incorrectly ad- Adjust carburettor justed - agria-Service - Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 71: Electric Start Equipment

    Electric start equipment Fault Possible cause Remedy Page Electric starter is Battery dead Charge or replace battery not working Fuse defective Replace the fuse Defective harness, electric Check harness and electric starter starter - agria-Service - Hydrostatic implement carrier agria 5900 Cyclone...
  • Page 72 Motor oil pressure too low Check or top up engine oil level tion Harness defective Check harness - agria-Service - Voltage regulator defective Check voltage regulator - agria-Service - Generator defective Check generator - agria-Service - Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 73: Machine

    Switch off ignition (reset) shines Excessive vibra- Fixing screws loose Tighten fixing screws tion PTO shaft is Bowden cable safety lever Adjust the Bowden cable switched off misadjusted BM= See separate operating instructions for engine Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 74: Decommissioning / Disposal

    Take the machine including the remain- ing technical fluids to a recycling facility for disposal. Dispose of old batteries and electri- cal/electronic parts in accordance with the applicable legal provisions. Do not dispose of as domestic waste. Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 75: Paints, Wear Parts

    NGK BPR5ES Gearbox 009 16 Oil dipstick sealing ring and oil drain plug 16x22x1.5 527 06 Screwed oil filter cartridge AW 14 Tyre failure protection: 713 13 Tyre sealing gel Terra-S Bottle 1 l Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 76: Inspection And Maintenance Overview

    Clean speed controller Check engine oil level, top up if necessary Check bolts and nuts Tighten wheel bolts or wheel nuts First engine oil change 14 all others First engine oil change 23 all others Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 77: Electrode Gap: 0.7

    Lubricate steering valve sliding surfaces Change engine oil filter 23 Replace spark plug , 54 Grease steering bar lock- ing rolls Replace air filter insert 14 HP, earlier if necessary! Check hydraulic hoses Hydrostatic implement carrier agria 5900 Cyclone...
  • Page 78 = before each start-up = after each cleaning, especially with a high-pressure cleaner = See separate operating instructions for engine = maintenance tasks should be performed by your agria service centre = at least annually = inspection and maintenance tasks can be performed by the operator...

  • Page 79: Electric Diagram Of Petrol Engine

    Electric diagram of petrol engine Petrol engine 14 HP Alternator Stator Ignition module Spark plug Oil level float switch Oil level control module Starting switch Starter motor Relay Battery fuse 12 V battery Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 80: Petrol Engine 23 Hp

    Petrol engine 23 HP Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 81: Lubrication Plan

    Lubrication plan  J = at least yearly  B = after each cleaning, in particularly with a high-pressure cleaner Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 82: Hydraulic Diagram

    6 years. Use only new (not older than 2 years) genuine Agria hydraulic hoses. High-pressurized hydraulic oil can penetrate your skin and cause severe injuries. Danger to life! To avoid injuries, use suitable devices when you try to locate leaks - special- ized workshop! Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 83: Declaration Of Conformity

    Declaration of Conformity Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 84: Designation Of Parts Fig. C

    Cable-pull starter / fan grille Starter handle Fuel tank cap Fuel tank Fuel cock Engine type designation Exhaust Air filter Choke actuation Operating hours counter Ignition lock Battery Fuse holder with blade fuse Kohler CH440 14 HP Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 85: Petrol Engine 14 Hp

    Fig. C Petrol engine 14 HP agria 5900 Cyclone...

  • Page 86: Designation Of Parts Fig. D

    Fuel tank cap Fuel tank Fuel cock Fuel indicator Fuel pump Carburettor Exhaust Air filter Choke actuation Hydraulic system oil cooler Engine oil cooler Regulator Battery Fuse holder with blade fuse Yamaha 23 HP Hydrostatic implement carrier agria 5900 Cyclone...

  • Page 87: Petrol Engine 23 Hp

    Fig. D Petrol engine 23 HP agria 5900 Cyclone...
  • Page 88 Agria-Werke GmbH Bittelbronner Straße 42 D-74219 Möckmühl Tel.: +49 6298 39-0 Fax: +49 6298 39-111 E-Mail: info@agria.de Internet: www.agria.de Your local agria specialist dealer:...

This manual is also suitable for:

5900 3355900 -356

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