Propshaft Service; Removal / Installation (Rzr / Rzr S) - Polaris Ranger RZR 800 Manual

8. Torque wheel hub nut to specification and install a new
cotter pin. Tighten nut slightly if necessary to align cotter
pin holes.
80 ft. lbs.
(108 Nm)
Wheel Hub Castle Nut:
80 ft. lbs. (108 Nm)
9. Install brake caliper mounting bolts and torque to
specification.
Front Caliper Mounting Bolts:
31-34 ft. lbs. (42-46 Nm)
CAUTION
New bolts have a pre-applied locking agent
which is destroyed upon removal. Always use
new brake caliper mounting bolts
upon assembly.
10. Install wheel and (4) wheel nuts. Torque wheel nuts to
specification.
Wheel Nuts:
Steel Wheels: 27 ft. lbs. (37 Nm)
Aluminum Wheels: 30 ft. lbs. + 90° (1/4 turn)
11. Rotate wheel and check for smooth operation. Bend both
ends of cotter pin around end of spindle in different
directions.
NEW Cotter Pin
= T
= T
= T

PROPSHAFT SERVICE

Removal / Installation (RZR / RZR S)

1. Locate the propshaft roll pin and use the Roll Pin Removal
Tool (PN 2872608) to remove the roll pin.
NOTE: Front wheel can be removed to gain better
access to the propshaft roll pin.
Roll Pin Removal Tool (PN 2872608)
2. Remove the gear selector cap and remove the retaining
screw.
3. Remove the Torx screws retaining the center console to
access the propshaft.
Cap
Torx Screws
Torx Screws
4. Slide prop shaft back far enough to remove it from the front
gearcase input shaft.
5. Pull sharply forward to remove it from transmission shaft.
NOTE: You may have to loosen the front gearcase
mounting bolts to allow for propshaft removal.
FINAL DRIVE
7
Screw
Torx Screws
7.11