Gearcase Removal - Polaris Ranger RZR 800 Manual

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When the clutch gear is unlocked the rear drive shafts are

dependent on the differential allowing tighter turns. When it's

locked it becomes a solid rear axle increasing traction.

Differential

Unlocked Mode

Gearcase Removal

Drain the fluid from the rear gearcase and remove the rear

drive shafts from each side of the rear gearcase.

See "REAR DRIVE SHAFT" on page 7.29

Remove the exhaust pipe and exhaust silencer to allow for

gearcase removal.

Remove the upper A-arm bolts, lower rear A-arm bolts, and

suspension plate. NOTE: If accessory rear rack cab

frame is installed, remove the (4) bolts retaining it to the

rear suspension plate (see photo).

Remove the (2) rear gearcase mount bracket fasteners and

mount bolt and remove bracket from vehicle.

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