Engine To Frame Ground; Steering; Steering Inspection / Steering Wheel Freeplay - Polaris Ranger RZR 800 Manual

MAINTENANCE
10. Apply anti-seize compound to the spark plug threads.
11. Install spark plugs and torque to specification.
Recommended Spark Plug:
Champion RC7YC3
Spark Plug Torque:
18 ft. lbs. (24 Nm)
12. Install the plug caps to the appropriate cylinder by
referencing the MAG and PTO spark plug cap decals.

Engine To Frame Ground

Inspect ground cable connections. Be sure they are clean and
tight. The engine ground cable runs from the starter motor to the
chassis ground terminal.
RZR / RZR S
Ground Terminal
2.28
Engine
Ground Strap
RZR 4
Ground Terminal

STEERING

Steering Inspection
The steering components should be checked periodically for
loose fasteners, worn tie rod ends, ball joints, and damage. Also
check to make sure all cotter pins are in place. If cotter pins are
removed, they must not be re–used. Always use new cotter pins.
Replace any worn or damaged steering components. Steering
should move freely through the entire range of travel without
binding. Check routing of all cables, hoses, and wiring to be sure
the steering mechanism is not restricted or limited.
NOTE: Whenever steering
replaced, check front end alignment.
Due to the critical nature of the procedures
outlined in this chapter, Polaris recommends
steering component repair and adjustment be
performed by an authorized Polaris
MSD certified technician.
Use only genuine Polaris replacement parts.
Steering Wheel Freeplay
Check the steering wheel for specified freeplay and operation.
1. Position the vehicle on level ground.
2. Lightly turn the steering wheel left and right.
3. There should be 0.8"-1.0" (20-25 mm) of freeplay.
4. If there is excessive freeplay or the steering feels rough,
inspect the following components.
• Tie Rod Ends
• Steering Shaft U-Joints
• Steering Gearbox
U-Joints
Tie Rod
components
WARNING
Tie Rod
Gearbox
are