Torque Specifications; Special Tools - Polaris Ranger RZR 800 Manual

TORQUE SPECIFICATIONS

ITEM
Front LH/RH Upper / Lower
A-Arm Bolt
Rear LH/RH Upper / Lower
A-Arm Bolt
Lower LH/RH
Rear Bearing Carrier
Upper LH/RH
Rear Bearing Carrier
Outer Tie Rod to
Bearing Carrier Housing
Front Ball Joint Pinch Bolts
Shock Mounting Bolts
Wheel Hub Castle Nuts
Wheel Nuts (Cast Rims)
Wheel Nuts (Steel Rims)
Tie Rod End Jam Nut
Seat Belt to Seat Base
Tilt Shock Upper Fastener
Tilt Shock Lower Fastener
Steering Pivot Tube Fasteners
Steering Wheel to Shaft
Upper Steering Shaft to
Power Steering Unit
Lower Steering Shaft to
Power Steering Unit
Power Steering Unit to
Mount Bracket
Lower Steering Shaft to Box
Steering Gear Box
Main Frame Coupler
M10 Bolts
Outer Frame Coupler
M8 Bolts
TORQUE VALUE
RZR
37 ft. lbs. (50 Nm)
RZR S / RZR 4
40 ft. lbs. (54 Nm)
RZR
33 ft. lbs. (45 Nm)
RZR S / RZR 4
40 ft. lbs. (54 Nm)
RZR
38 ft. lbs. (52 Nm)
RZR S / RZR 4
40 ft. lbs. (54 Nm)
RZR
33 ft. lbs. (45 Nm)
RZR S / RZR 4
40 ft. lbs. (54 Nm)
42.5 ft. lbs. (58 Nm)
23 ft. lbs. (31 Nm)
RZR
30 ft. lbs. (41 Nm)
RZR S / RZR 4
37 ft. lbs. (50 Nm)
80 ft. lbs. (108 Nm)
90 ft. lbs. (122 Nm)
27 ft. lbs. (37 Nm)
13 ft. lbs. (18 Nm)
40 ft. lbs. (54 Nm)
7 ft. lbs. (10 Nm)
12 ft. lbs. (16 Nm)
23 ft. lbs. (31 Nm)
28 ft. lbs. (38 Nm)
EPS Models
15 ft. lbs. (20 Nm)
EPS Models
17 ft. lbs. (23 Nm)
EPS Models
22 ft. lbs. (30 Nm)
30 ft. lbs. (41 Nm)
17 ft. lbs. (23 Nm)
RZR 4
38 ft. lbs. (52 Nm)
RZR 4
17 ft. lbs. (23 Nm)
BODY / STEERING / SUSPENSION

SPECIAL TOOLS

TOOL DESCRIPTION
Gas Shock Recharging Kit
Shock Shaft Seal Protector
.625" Diameter
IFP Tool
Shock Spanner Wrench
Shock Spanner Wrench
(Walker Evans and Fox Shocks)
Shock Spring Compressor Tool
Multi-Function Pliers
Multi-Function Pliers
Included in the tool kit, the multi-function pliers is designed to
remove the plastic push rivets used to fasten body components.
Pliers
Push Rivet
PART NUMBER
2200421
2201640
PS-45908
2871095
2870803
2870623
2876389
5
5.3