Gearcase Installation - Polaris Ranger RZR 800 Manual

Gearcase Installation

1. Install the rear gearcase by reversing the procedure listed
under "REAR GEARCASE - Gearcase Removal" at the
beginning of this section.
IMPORTANT: When reinstalling the transmission to
rear gearcase mount bracket, it is extremely important
to torque all (7) fasteners to specification. Refer to the
"Installation" procedure listed on page 4.14.
NOTE: Special tool (PA-48873) will be required to
torque the mounting bracket fasteners when the
transmission and rear gearcase are installed in the
vehicle. Refer to the "Installation" procedure listed
on page 4.14.
Special Tool
PA-48873
2. Add Polaris ATV Angle Drive Fluid to rear gearcase. Refer
to maintenance information in Chapter 2 for more details.
Torque drain and fill plugs to specification.
Rear Gearcase Capacity:
22 fl. oz. (650 ml)
or to bottom of fill plug hole threads
See Chapter 2
Drain / Fill Plug:
Drain Plug - 30-45 in. lbs. (3-5 Nm)
Fill Plug - 40 ft. lbs. (54 Nm)
=
= T
FINAL DRIVE
7
7.53