Removing The Clutch; Checking The Clutch - Yamaha 2004 YXR660 Service Manual

CLUTCH

REMOVING THE CLUTCH

1. Remove:
• clutch housing assembly
• gasket
• dowel pins
NOTE:
Working in crisscross pattern, loosen each bolt
1/4 of a turn. Remove them after all of them
are loosened.
2. Straighten:
• punched portion of the nut 1
3. Remove:
• nut 1
NOTE:
Use a universal clutch holder 2 to hold the
clutch carrier assembly.
Universal clutch holder
P/N. YM-91042, 90890-04086

CHECKING THE CLUTCH

1. Check:
• clutch housing 1
Heat damage/wear/damage → Replace.
• one-way clutch bearing 2
Chafing/wear/damage → Replace.
NOTE:
• Replace the one-way clutch assembly and
clutch housing as a set.
• The one-way clutch bearing must be
installed with the flange side facing in.
M MMM M MMM M M MMM M
a. Install the one-way clutch bearing and
clutch carrier assembly to the clutch hous-
ing and hold the clutch carrier assembly.
4 - 63
ENG
M MMM M M MMM M M MMM M MMM