TABLE OF CONTENTS
1
1.1
1.2
Serial Number Location ......................................................................................................... 11
2
COMPONENT LOCATION.............................................................................................................. 12
2.1
S3L/S3L2 ............................................................................................................................... 12
2.2
Engine S3L-T/S3L2-T ............................................................................................................ 13
2.3
S4L/S4L2 ............................................................................................................................... 14
2.4
Engine S4L-T/S4L2-T ............................................................................................................ 15
3
SPECIFICATIONS .......................................................................................................................... 16
4
5
5.1
Inspection............................................................................................................................... 19
5.2
Measurement ......................................................................................................................... 19
6
TROUBLESHOOTING .................................................................................................................... 20
6.1
General .................................................................................................................................. 20
6.2
Engine troubleshooting .......................................................................................................... 21
6.3
7
7.1
Disassembly........................................................................................................................... 29
7.2
Assembly ............................................................................................................................... 29
8
8.1
Engine oil draining ................................................................................................................. 32
8.2
9
ELECTRICAL SYSTEM .................................................................................................................. 33
9.1
Starter .................................................................................................................................... 33
9.2
Alternator ............................................................................................................................... 35
10
Cooling System ............................................................................................................................... 38
10.1 Cooling fan removal ............................................................................................................... 38
11
Fuel System .................................................................................................................................... 39
12
Lubrication System.......................................................................................................................... 41
12.1 Oil filter removal ..................................................................................................................... 41
13
14
15
Timing Gears and Flywheel............................................................................................................. 46
Version 08/2004
1
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