Mitsubishi S16R Operation & Maintenance Manual
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Mitsubishi S16R Operation & Maintenance Manual

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OPERATION &
MAINTENANCE MANUAL

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  • Page 1 OPERATION & MAINTENANCE MANUAL 7KH RSHUDWRU DQG VXSHUYLVRU DUH UHTXHVWHG WR UHDG WKLV 2SHU DWLRQ DQG 0DLQWHQDQFH 0DQXDO FDUHIXOO\ EHIRUH RSHUDWLQJ WKH HQJLQH RU FRQGXFWLQJ LQVSHFWLRQ DQG PDLQWHQDQFH 1HYHU RSHUDWH WKH HQJLQH RU FRQGXFW PDLQWHQDQFH ZRUN ZLWK RXW FRPSOHWHO\ XQGHUVWDQGLQJ WKLV PDQXDO -DQXDU\  3XE 1R  TP-6855 1/11...
  • Page 2 )25(:25' 7KLV RSHUDWLRQ DQG PDLQWHQDQFH PDQXDO FRQWDLQV GHWDLOHG RSHUDWLRQ LQVSHFWLRQ DQG PDLQWHQDQFH LQIRUPDWLRQ IRU HQJLQHV IURP 0LWVXELVKL +HDY\ ,QGXVWULHV /WG 3OHDVH EH IRUHZDUQHG WKDW WKHUH DUH FRQWHQWV ZKLFK DUH RYHUODSSLQJ EHWZHHQ WKH FKDSWHUV 3OHDVH UHDG WKLV PDQXDO WKRURXJKO\ EHIRUH SURFHHGLQJ ZLWK RSHUDWLRQ LQVSHFWLRQ DQG PDLQWHQDQFH ZRUN IRU FRUUHFW XVH DQG VHUYLFLQJ )DLOXUH WR IROORZ GLUHFWLRQV LQ WKLV PDQXDO PD\ UHVXOW LQ VHULRXV DFFLGHQWV 3OHDVH REVHUYH WKH FRQWHQWV RI WKH FRQWUROV ZKLFK DUH DSSOLHG LQ WKH FRXQWULHV RU...
  • Page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
  • Page 4 )25(:25' (0,66,21 :$55$17< 7KH IROORZLQJ ZDUUDQW\ DSSOLHV WR WKH HQJLQHV WKDW DUH DSSURYHG RI WKH HPLVVLRQ UHJXODWLRQ RI WKH 86 (QYLURQ PHQWDO 3URWHFWLRQ $JHQF\ :DUUDQW\ CRYHUDJH 0LWVXELVKL +HDY\ ,QGXVWULHV /WG ZDUUDQWV WR WKH ILUVW RZQHU DQG HDFK VXEVHTXHQW SXUFKDVHU RI D QHZ QRQURDG GLH VHO HQJLQH WKDW WKH HPLVVLRQ FRQWURO V\VWHP RI \RXU HQJLQH ŒLV GHVLJQHG EXLOW DQG HTXLSSHG VR DV WR FRQIRUP DW WKH WLPH RI VDOHV ZLWK DOO DSSOLFDEOH UHJXODWLRQ RI WKH 86 (QYL URQPHQWDO 3URWHFWLRQ $JHQF\ ,I WKH YHKLFOH LQ ZKLFK WKH HQJLQH LV LQVWDOOHG LV UHJLVWHUHG LQ WKH VWDWH RI &DOLIRUQLD D...
  • Page 5 0DQXIDFXUHU V ZDUUDQW\ FRYHUDJH The  and later heavy-duty off-road engines are warranted for the warranty period. If any emission-related part on your engine is defective, the part will be repaired or replaced by Mitsubishi Heavy Industries, Ltd. 2ZQHU V ZDUUDQW\ UHVSRQVLEOLWLHV ŒAs the heavy-duty off-road engine owner, you are responsible for the performance of the UHTXLUHG PDLQWHQDQFH...
  • Page 6 Subsection (e) shall be warranted for the warranty period defined in Subsection (b) (2). If any such part fails during the period of warranty coverage, it shall be repaired or replaced by Mitsubishi Heavy Industries, Ltd. according to Subsection (4) below. Any such part repaired or replaced under the war- ranty shall be warranted for the remaining warranty period.
  • Page 7 VKDOO QRW EH OLDEOH XQGHU WKLV DUWLFOH WR ZDUUDQW IDLOXUHV RI ZDUUDQWHG SDUWV FDXVHG E\ WKH XVH RI D QRQ H[HPSWHG DGGRQ RU PRGLILHG SDUW (11) The Air Resources Board may request and, in such case, Mitsubishi Heavy Industries, Ltd. shall provide, any documents which describe that Mitsubishi Heavy Industries, Ltd.'s warranty procedures or policies.
  • Page 8 (F) Any other part with the primary purpose of reducing emissions or that can increase emission during fail- ure without significantly degrading engine performance. (e) Mitsubishi Heavy Industries, Ltd. shall furnish with each new engine written instructions for the maintenance and use of the engine by the owner.
  • Page 9 ŒIf you lost or damaged this manual, obtain a new copy at a dealer of Mitsubishi Heavy Industries, Ltd. as soon as possible. ŒMitsubishi Heavy Industries, Ltd. recommends the engine owner to install an hour meter on the engine due to monitor correct running intervals and to per- form the maintenance at the appropriate timing.
  • Page 10 FOREWORD :$51,1* ,1',&$7,21 The following means are used to call the attention of the operators and maintenance personnel to potential dangers of the engine. ŒWarning statements in the manual ŒWarning labels affixed on the engine :DUQLQJ SWDWHPHQWV The warning statements in this manual describe potential danger in operating, inspecting or maintaining the engine, using the following five classifications to indicate the degree of potential hazard.
  • Page 11 FOREWORD 8NITS OF MEASUREMENT Measurements are based on the International System of Units (SI), and they are converted to the metric system units in this manual using the following conversion rates. ŒPressure :1 MPa = 10.197 kgf/cm ŒTorque:1 N•m = 0.10197 kgf•m ŒForce:1 N = 0.10197 kgf ŒHorsepower:1 kW = 1.341 HP = 1.3596 PS ŒMeter of mercury:1 kPa = 0.75 cmHg...
  • Page 12 CONTENTS 'R 1RW $GG &RRODQW ,PPHGLDWHO\ $IWHU D 6XGGHQ Chapter 1 6WRS 'XH WR 2YHUKHDWLQJ  BASIC SAFETY PRECAUTIONS 6WRS 2SHUDWLRQ ,PPHGLDWHO\ ,I <RX 1RWLFH $Q\ )LUH DQG ([SORVLRQV  8QXVXDO 6\PSWRPV   .HHS )ODPHV $ZD\   $YRLG ,PPHGLDWH 5HVWDUW $IWHU $EQRUPDO 6WRS  $OZD\V 6ZLFK WKH :DWHU +HDWHU 21 $YRLG &RQWLQXRXV (QJLQH 2SHUDWLRQ DW /RZ 2LO (PHUJHQF\ JHQHUDWRU ZLWK ZDWHU KHDWHU  ...
  • Page 13 &217(176 2LO )LOWHU $ODUP 6ZLWFK  Chapter 5 5HYROXWLRQ 'HWHFWLRQ 3LFNXS   ENGINE OIL $LU &OHDQHU ,QGLFDWRU   5HFRPPHQGHG (QJLQH 2LO   8VLQJ 7XUQLQJ *HDU  (QJLQH 2LO *UDGH   (QJLQH 2LO 6SHFLILFDWLRQ   Chapter 3 6HOHFWLRQ RI 2LO 9LVFRVLW\  OPERATION +DQGOLQJ (QJLQH 2LO  ...

  • Page 14: Maintenance Procedures

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  • Page 15 &217(176 )LJ  7KHUPR ODEHO RI GDPSHU  List of illustrations )LJ  :DUQLQJ ODEHOV  )LJ  0DQXDO 6WRS /HYHU  )LJ  (QJLQH /HIW 6LGH 9LHZ   )LJ  (QJLQH 2LO *UDGH )LJ  (QJLQH 5LJKW 6LGH 9LHZ   )LJ  6HOHFWLRQ RI 2LO 9LVFRVLW\  )LJ ...

  • Page 16: Table Of Contents

    &217(176 )LJ  %DWWHU\ (OHFWURO\WH /HYHO  ,QVSHFW   List of tables )LJ  6SHFLILF *UDYLW\ RI %DWWHU\ (OHFWURO\WH 7DEOH  ,QVSHFWLRQ 'XULQJ 2SHUDWLRQ  &KHFN   7DEOH  5HFRPPHQGHG )XHO  )LJ  6WDUWHU  ,QVSHFW  7DEOH  5HFRPPHQGHG /LPLW DQG 8VH /LPLW RI )LJ  $OWHUQDWRU  ,QVSHFW  ...
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  • Page 24 &KDSWHU  %$6,& 6$)(7< 35(&$87,216 &RQGXFW &RROLQJ 2SHUDWLRQ 8VH RI 7RROV 2SWLPXP IRU (DFK %HIRUH 6WRSSLQJ WKH (QJLQH :RUN %HIRUH VWRSSLQJ WKH HQJLQH LGOH WKH HQJLQH LQ ORZ JHDU $OZD\V NHHS LQ PLQG WR VHOHFW PRVW DSSURSULDWH WRROV IRU  WR  PLQXWHV WR FRRO GRZQ IRU WKH ZRUN WR EH SHUIRUPHG DQG XVH WKHP FRUUHFWO\ ,I 6WRSSLQJ WKH HQJLQH LPPHGLDWHO\ DIWHU KLJKORDG RSHU WRROV DUH GDPDJHG UHSODFH WKHP ZLWK QHZ WRROV...

  • Page 25: Warning Labels

    If any engine part on which a warning label is attached is replaced with a new one, attach a new identical warning label to the new part. To obtain new warning labels, contact a dealer of Mitsubishi Heavy Industries, Ltd. Fig. 1-1 Warning labels...

  • Page 26: Engine External Diagrams

    Chapter 2 NAME OF PARTS Engine External Diagrams Left Side Rear hanger Fuel filter Front hanger Turbocharger Breather Fuel injection pump Front Rear Governor actuator Coolant drain cock Damper Fuel feed pump Starter Bypass oil filter Oil cooler Oil filler Fuel return port Oil filter Oil level gauge...

  • Page 27: Equipment And Instrument

    Chapter 2 NAME OF PARTS Equipment and Instrument The installed equipment and shapes differ on the engine type. Start and Stop Instrument Start Switch When the start switch on the operation panel is pressed, starting system operates to crank the engine. START STOP Stop Switch...
  • Page 28 &KDSWHU  1$0( 2) 3$576 Instruments 7KLV VHFWLRQ GHVFULEHV DERXW GHYLFHV ZKLFK WUDQVPLW VLJQDOV WR QHFHVVDU\ LQVWUXPHQWV RI WKH HQJLQH RSHUDWLRQ 5HDG FDUHIXOO\ DQG XQGHUVWDQG IXQFWLRQV RI HDFK GHYLFH Oil Pressure Unit ,QGLFDWH WKH RLO SUHVVXUH Oil pressure unit )LJ  2LO 3UHVVXUH 8QLW Thermo Unit $OZD\V GHWHFW WKH FRRODQW WHPSHUDWXUH RI HQJLQH Thermo unit...

  • Page 29: Oil Pressure Switch

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  • Page 30 &KDSWHU  1$0( 2) 3$576 Revolution Detection Pickup 7KH RYHUUXQ GHWHFWLRQ SLFNXS JHQHUDWHV DQ DODUP ZKHQ WKH HQJLQH VSHHG EHFRPHV KLJK DQG UHDFKHV WKH VSHFLILHG HQJLQH VSHHG )LJ  5HYROXWLRQ 'HWHFWLRQ 3LFNXS Air Cleaner Indicator ,I WKH HOHPHQW LV FORJJHG WKH LQWDNH DLU LV GHFUHDVHG DQG WKH UHG VLJQDO PDUN ZLOO EH GLVSOD\HG 7KH VLJQDO Reset button LQGLFDWHV RQO\ DQG GRHV QRW JHQHUDWH DQ DODUP...
  • Page 31 &KDSWHU  1$0( 2) 3$576 Using Turning Gear %HIRUH VWDUWLQJ WKH HQJLQH PDNH VXUH WKDW WKH PDQXDO WXUQLQJ JHDU LV SXOOHG RXW LQ WKH RULJLQDO SRVLWLRQ 6 WDUWLQJ WKH HQJLQH ZLWK WKH WXUQLQJ JHDU SXVKHG LQ QRW RQO\ GDPDJHV WKH ULQJ JHDU EXW DOVR PD\ UHVXOW LQ SHUVRQDO LQMXU\ 1.
  • Page 32 Chapter 3 OPERATION Operational Environment &KHFN WKDW WKH IROORZLQJ FRQWHQWV DUH SHUIRUPHG EHIRUH WKH HQJLQH LV RSHUDWHG )DLOXUH WR GR VR PD\ F D XVH YDULRXV SUREOHPV DQG ZLOO VKRUWHQ WKH VHUYLFH OLIH RI WKH HQJLQH Œ3UHYHQW IURP VSUHDGLQJ ZDWHU HVSHFLDOO\ VHDZDWHU RU UDLQZDWHU DQG HQWHULQJ IRUHLJQ PDWHULDOV WR WKH DLU LQOHW RSHQLQJ Œ3UHYHQW IURP HQWHULQJ IRUHLJQ PDWHULDOV WR WKH URWDWLQJ SDUWV Œ3UHYHQW IURP DWWDFKLQJ ZDWHU DQG GXVW WR WKH HOHFWULFDO V\VWHP...
  • Page 33 &KDSWHU  23(5$7,21 Fuel System - Bleed Air >8QORFN@ >3ULPLQJ@ >/RFN@ :KHQ IXHO RYHUIORZ IURP WKH DLU YHQW SOXJ ZLSH WKRU RXJKO\ 6SLOOHG IXHO FDXVHV ILUH KD]DUG 7XUQ OHIW 0RYH XS $IWHU EOHHGLQJ ORFN WKH SULPLQJ SXPS VHFXUHO\ ,I WKH DQG GRZQ +ROG DQG WXUQ ULJKW...
  • Page 34 &KDSWHU  23(5$7,21 Priming Pump Tightening Method ° ± ° Position where 1HYHU IDLO WR WLJKWHQ WKH SULPLQJ SXPS WR WKH VSHFL hand-tightening becomes suddenly ILHG DQJOH ,I WKH SULPLQJ SXPS LV QRWILUPO\ WLJKWHQHG Priming pump heavy LQWHUQDO WKUHDG ZLOO EH ZRUQ GXH WR HQJLQH YLEUDWLRQ UHVXOWLQJ LQ VXGGHQ HMHFWLRQ RI WKH FDS WR FDXVH IXHO Head can be damaged IORZRXW 2U LI WKH SULPLQJ SXPS LV H[FHVVLYHO\ WLJKW...
  • Page 35 &KDSWHU  23(5$7,21 Preparation of Lubrication System Engine Oil - Refill Oil level gauge 5HILOOLQJ HQJLQH RLO PXVW EH VSHFLILHG OHYHO ,I WKH UHILOOLQJ RLO JRHV RYHU WKH KLJK PDUNV RQ WKH RLO OHYHO JDXJH HQJLQH RLO PD\ EORZ RXW$QG DOVR WKH HQJLQH Improper FRPSRQHQW SDUWV DUH DGYHUVHO\ DIIHFWHG E\ LQFUHDV High...
  • Page 36 &KDSWHU  23(5$7,21 Preparation of Cooling System Radiator Cap - Open/Close Stand the lever to Turn the cap about :KHQ XVLQJ WKH HQJLQH ZLWK UDGLDWRU FRROLQJ V\VWHP the upright position half a turn UHPRYH WKH UDGLDWRU FDS RQO\ DIWHU WKH HQJLQH KDV FRROHG WR WKH URRP WHPSHUDWXUH 3ODFH D ZDVWH FORWK RYHU WKH FDS DQG ORRVHQ WKH FDS DERXW D KDOIWXUQ RU VWDQG WKH OHYHU WR WKH XSULJKW SRVLWLRQ WR UHOHDVH LQWHU...

  • Page 37: Lj  %Dwwhu

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  • Page 38: Starting And Stopping

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  • Page 39: Normal Engine Operation

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  • Page 40 &KDSWHU  23(5$7,21 Fuel Tank Oil Level - Check :KHQ ZRUNLQJ DURXQG IXHO PDNH VXUH WKHUH DUH QR RSHQ IODPHV KHDWHUV RU RWKHU ILUH KD]DUGV :LSH RII DQ\ VSLOOHG IXHO FRPSOHWHO\ 6SLOOHG IXHO FDQ LJQLWH DQG FDXVH D ILUH 'R QRW UHPRYH WKH VWUDLQHU ZKHQ ILOOLQJ WKH IXHO WDQN ,I WKH HQJLQH KDV D IORDW VZLWFK DQG WKH IXHO OHYHO LV KLJKHU WKH /2: OHYHO OLQH WKH IORDW VZLWFK IDLOXUH PD\ RFFXU ,QVSHFW DQG UHSDLU WKH IORDW VZLWFK )RU IXHO WR EH XVHG UHIHU WR )8(/  ...
  • Page 41 &KDSWHU  23(5$7,21 Coolant Level - Check $OZD\V XVH WKH FRRODQW KDYLQJ WKH VDPH FRQFHQWUDWLRQ ,I WKH FRRODQW OHYHO LV ORZ DGG FRRODQW WR WKH VSHFLILHG OHYHO 1RWH 'HWHUPLQH WKH TXDQWLWLHV RI //& EDVHG RQ WKH FRRODQW FDSDFLW\ DQG WKH //& FRQFHQWUDWLRQ FKDUW )RU WKH FRRODQW UHIHU WR &22/$17   )RU WKH FRRODQW FDSDFLW\ UHIHU W R 0$,1 63(&,),&$7,216   Air Cleaner - Check for Clogging 1.
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  • Page 43: Checking Engine Oil Pressure

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  • Page 79 &KDSWHU  3(5,2',& ,163(&7,21 $1' 0$,17(1$1&( 352&('85(6 Gauze Filter - Clean ,I WKH JDX]H ILOWHU LV FORJJHG WKH IXHO VXSSO\ EHFRPHV LQVXIILFLHQW UHVXOWLQJ LQ GHFUHDVH LQ SRZHU RXWSXW RU HQJLQH VWDOO Gauze filter 1. 5HPRYH WKH H\H EROW DW WKH LQOHW SRUW RI IXHO IHHG SXPS Eyebolt 2.
  • Page 80 &KDSWHU  3(5,2',& ,163(&7,21 $1' 0$,17(1$1&( 352&('85(6 Fuel Filter - Replace 1. &OHDQ WKH DUHD DURXQG WKH IXHO ILOWHUV 2. 3UHSDUH D GULS SDQ DQG SODFH LW XQGHU WKH IXHO ILO WHUV 3. 8VLQJ D ILOWHU ZUHQFK UHPRYH WKH IXHO ILOWHUV 4.
  • Page 81 &KDSWHU  3(5,2',& ,163(&7,21 $1' 0$,17(1$1&( 352&('85(6 Fuel Control Link Ball Joint - Inspect &KHFN EDOO MRLQW LQ WKH IXHO FRQWURO OLQN IRU SOD\ ,I WKH 0.1 mm DPRXQW RI SOD\ LV  PP > LQ@ RU PRUH UHSODFH Ball joint [0.004 in.] WKH EDOO MRLQW ZLWK WKH QHZ RQH 0.1 mm...
  • Page 82 &KDSWHU  3(5,2',& ,163(&7,21 $1' 0$,17(1$1&( 352&('85(6 Fuel Pipe - Inspect High Pressure Fuel Injection Pipe and Clamp Seat - Inspect and Replace Visual Inspection in Every 2000 Service Hours &KHFN FODPS VHDW FUDFNV DQG ZHDU RU KLJK SUHVVXUH IXHO LQMHFWLRQ SLSH ZHDU ,I GHIHFWLYH UHSODFH WKH FODPS VHDW ZLWK D QHZ RQH 5HSODFH WKH KLJK SUHVVXUH IXHO Clamp plate LQMHFWLRQ SLSH ZLWK D QHZ RQH DV QHHGHG...

  • Page 83: Lubricating System

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  • Page 84 &KDSWHU  3(5,2',& ,163(&7,21 $1' 0$,17(1$1&( 352&('85(6 Engine Oil - Refill Oil level gauge 5HILOOLQJ HQJLQH RLO PXVW EH VSHFLILHG OHYHO ,I WKH UHILOOLQJ RLO JRHV RYHU WKH KLJK PDUNV RQ WKH RLO OHYHO JDXJH HQJLQH RLO PD\ EORZ RXW Improper High 1.
  • Page 85 &KDSWHU  3(5,2',& ,163(&7,21 $1' 0$,17(1$1&( 352&('85(6 Oil Filter and Bypass Oil Filter - Replace 'R QRW XVH D ILOWHU ZLWK WKH GHQWHG FDVH )LOWHU GDP Bypass oil filter DJH RU RLO OHDNDJH PD\ RFFXU DQG LW FDQ FDXVH ILUH KD]DUG Oil filter 'R QRW XVH D ILOWHU ZUHQFK WR LQVWDOO WKH RLO ILOWHU DQG...
  • Page 86 &KDSWHU  3(5,2',& ,163(&7,21 $1' 0$,17(1$1&( 352&('85(6 Governor Oil Filter - Change Air vent plug :KHQ GUDLQLQJ RLO RU FKDQJLQJ WKH RLO ILOWHU ZHDU JORYHV +RW HQJLQH RLO DQG SDUWV PD\ FDXVH EXUQV 1. 3UHSDUH D GULS SDQ DQG SODFH LW XQGHU WKH JRYHUQRU RLO ILOWHU 2.

  • Page 87: Cooling System

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  • Page 88 &KDSWHU  3(5,2',& ,163(&7,21 $1' 0$,17(1$1&( 352&('85(6 Cooling System - Clean &OHDQ WKH FRROLQJ V\VWHP ZKHQ RSHUDWLQJ WKH HQJLQH RU KHDW H[FKDQJH HTXLSPHQW ILUVW WLPH RU UHVWDUWLQJ WKH HQJLQH DIWHU VWRUDJH ZLWK FRRODQW GUDLQHG 1. &ORVH FRRODQW GUDLQ FRFNV DQG SOXJV 2.
  • Page 89 &KDSWHU  3(5,2',& ,163(&7,21 $1' 0$,17(1$1&( 352&('85(6 Radiator Fins - Check and Clean :KHQ KDQGOLQJ FRPSUHVVHG DLU ZHDU VDIHW\ JRJJOHV D KDUGKDW JORYHV DQG RWKHU QHFHVVDU\ SURWHFWLYH JHDU :RUNLQJ ZLWKRXW ZHDULQJ SURSHU SURWHFWLYH JHDU FRXOG UHVXOW LQ VHULRXV LQMXULHV &KHFN WKH UDGLDWRU ILQV IRU KROHV DQG FUDFNV 7R FOHDQ WKH UDGLDWRU ILQV EORZ FRPSUHVVHG DLU IURP WKH RSSRVLWH GLUHFWLRQ RI WKH QRUPDO DLU IORZ 1RWH ,I WKH VSHFLILFDWLRQ RI UDGLDWRU...

  • Page 90: Inlet And Exhaust Systems

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  • Page 91 &KDSWHU  3(5,2',& ,163(&7,21 $1' 0$,17(1$1&( 352&('85(6 Air Cleaner - Check for Clogging 1. &KHFN WKH DLU FOHDQHU LQGLFDWRU IRU WKH HOHPHQW Reset button FORJJLQJ 2. ,I WKH HOHPHQW LV FORJJHG WKH UHG VLJQDO PDUN ZLOO Signal (red) EH GLVSOD\HG 3.
  • Page 92 &KDSWHU  3(5,2',& ,163(&7,21 $1' 0$,17(1$1&( 352&('85(6 Air Cleaner Element - Clean, Check and Replace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
  • Page 93 &KDSWHU  3(5,2',& ,163(&7,21 $1' 0$,17(1$1&( 352&('85(6 8. $IWHU FOHDQLQJ RU UHSODFLQJ WKH DLU FOHDQHU HOHPHQW SUHVV WKH UHVHW EXWWRQ WR UHVHW WKH LQGLFDWRU Reset button 1RWH ,I WKH VSHFLILFDWLRQ RI DLU FOHDQHU GLIIHUV IURP WKH Signal (red) FRQWHQWV RI WKLV RSHUD WLRQ PDQXDO IROORZ WKH PDQXIDFWXUHU V RSHUDWLRQ PDQXDO )LJ  $LU &OHDQHU  &KHFN IRU &ORJJLQJ ...

  • Page 94: Lj  6Shflilf *Udylw\ Ri %Dwwhu

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  • Page 95 &KDSWHU  3(5,2',& ,163(&7,21 $1' 0$,17(1$1&( 352&('85(6 Starter - Inspect 9LVXDOO\ FKHFN WKH VWDUWHU IRU GDPDJH 1RWH ,I WKH VWDUWHU LV GHIHFWLYH FRQVXOW D GHDOHU RI 0LW VXELVKL +HDY\ ,QGXVWULHV /WG Starter )LJ  6WDUWHU  ,QVSHFW Alternator - Inspect 9LVXDOO\ FKHFN WKH DOWHUQDWRU IRU GDPDJH Alternator 5HPRYH WKH EHOW DQG WXUQ WKH SXOOH\ E\ KDQG WR PDNH...

  • Page 96: Lj  $Lu 6Wudlqhu  'Udlq :Dwhu Dqg &Ohdq

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  • Page 97 &KDSWHU  3(5,2',& ,163(&7,21 $1' 0$,17(1$1&( 352&('85(6 Air Tank - Inspect Safety Valve Operation 1. 2SHQ WKH LQOHW YDOYH RI DLU WDQN DQG DLU SUHVVXUH JDXJH YDOYH 2. )LOO DLU ZLWK WKH DLU FRPSUHVVRU 3. &KHFN WR PDNH VXUH WKH VDIHW\ YDOYH RSHQV WR UH OLHYH SUHVVXUH ZKHQ WKH DLU SUHVVXUH YDOXH LQ WKH WDQN LV RYHU WKH VWDQGDUG 3UHVVXUH LQ WKH DLU W D QN  03D^ NJIFP...

  • Page 98: 7Deoh  5Hfrpphqghg 5XvwSuhyhqwlyh 2Lo Dqg

    Chapter 9 LONG-TERM STORAGE ,I WKH HQJLQH KDV EHHQ OHIW XQDWWHQGHG IRU  PRQWKV RU PRUH WKH LQWHUQDO HQJLQH SDUWV FDQ UXVW DQG WKDW PD\ FDXVH GDPDJH WR WKH HQJLQH :KHQ VWRULQJ WKH HQJLQH IRU DQ H[WHQGHG SHULRG RI WLPH EH VXUH WR IROORZ WKH VWHSV EHORZ Storing the Engine in an Inoperable Condition for 3 Months or More Preparation for Storage...

  • Page 99: Using The Engine After Storage

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  • Page 100: Vwdqgdug Vshflilfdwlrq

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  • Page 101: General Precautions

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  • Page 102: 7Deoh  7Kh 6Wduwhu 'Rhv 1Rw &Udqn Ru &Udqnv

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  • Page 103: 7Deoh  7Kh 6Wduwhu &Udqnv Exw Wkh

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  • Page 104: 7Deoh  2Xwsxw Ghfuhdvh

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  • Page 105: Exhaust Smoke Is White Or Blue

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  • Page 106: Exhaust Smoke Is Black Or Charcoal

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  • Page 107: 7Deoh  )Xho &Rqvxpswlrq Lv +Ljk

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  • Page 108: Engine Oil Consumption Is High

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  • Page 109: 7Deoh  2Yhukhdwlqj

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  • Page 110: When Fuel Has Run Out

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  • Page 111: 7Deoh  0Dlq 6Shflilfdwlrqv

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