User Manuals: Mitsubishi 4G1 series Combustion Engine

Manuals and User Guides for Mitsubishi 4G1 series Combustion Engine. We have 5 Mitsubishi 4G1 series Combustion Engine manuals available for free PDF download: Service Manual, General Information Manual, Workshop Manual, User Manual

Mitsubishi 4G1 series Service Manual (522 pages)

1992-1993

Brand: Mitsubishi | Category: Engine | Size: 18 MB

Introduction

3
- Table of Contents
  3
- Engine Model Table
  
  6
- Special Tool Note
  
  7
- Torque References
  
  7
Table of Contents

9
- Crankshaft, Flywheel and Drive Plate
  19
- Cylinder Head and Valves
  19
  - Generator and Ignition System
    22
- Water Pump
  27
  - Fuel and Emission Parts
    30
  - Rocker Arms and Camshaft
    38
- Front Case and Oil Pump
  47
Engine

63
- General Information
  64
- General Specifications
  67
- Timing Belt
  72
- Torque Specifications
  72
  - Bracket
    73
  - Generator and Ignition System
    78
  - Exhaust Manifold and Water Pump
    94
  - Intake Manifold
    125
  - Sealant
    125
  - Service Specifications
    125
  - Special Tools
    125
  - Throttle Body
    125
    
    Removal and Installation
    160
    
    Fuel and Emission Control Parts
    170
Engine 4G93

233
- Exhaust Manifold
  260
- Front Case and Oil Pump
  268
  - Contents Intake Manifold
    285
- General Information
  288
- General Specifications
  296
- Piston and Connecting Rod
  306
- Sealant
  307
- Timing Belt
  333
  - Inspection Piston/Pin/Ring
    511

Mitsubishi 4G1 series General Information Manual (148 pages)

Brand: Mitsubishi | Category: Engine | Size: 3 MB

Table of Contents
1
General Information
3
- Service Specifications
  9
1-1
9
- Rework Dimensions
  13
- Torque Specifications
  14
  - New Tightening Method Using Plastic Region Tightening Bolts
    20
  - Sealants
    20
- Form-In-Place Gasket
  21
  - Surface Preparation
    21
  - Form-In-Place Gasket Application
    21
2 Special Tools

23
- 2-1
  23
3 Alternator and Ignition System

26
- 3-1
  26
4 Timing Belt

33
5 Fuel and Emission Control Systems

44
- 5-1
  44
6 Water Pump and Water Hose

55
8 Rocker Arms and Camshafts

79
- 8-1
  79
- 9-1
  102
  - Cylinder Head and Valves Removal and Installation
    102
  - Cylinder Head Bolt Removal
    106
  - Retainer Lock Removal
    106
  - Cylinder Head Inspection
    107
  - Valve Stem Seal Removal
    107
  - Valves Inspection
    107
  - Valve Springs
    108
  - Valve Guides
    109
  - Valve Seats
    109
  - Valve Seat Correction Service Points
    110
  - Valve Seat Hole Diameters
    111
  - Valve Seat Replacement Service Points
    111
  - Valve Guide Replacement Service Points
    112
  - Valve Stem Seal Installation
    112
  - Retainer Lock Installation
    113
  - Valve Spring Installation
    113
  - Cylinder Head Bolt Installation
    114
- 10-1
  115
  - Oil Pump and Oil Pan Removal and Installation
    115
  - Oil Pan Removal
    118
  - Oil Pump Inspection
    118
  - Drain Plug Gasket Installation
    119
  - Front Oil Seal Case Installation
    119
  - Front Oil Seal Installation
    119
  - Oil Pan Installation
    119
  - Oil Filter Installation
    120
- 11-1
  121
  - Pistons and Connecting Rods Removal and Installation
    121
  - Connecting Rod Cap Removal
    122
  - Piston Pin Removal
    122
  - Piston Rings Inspection
    122
  - Crankshaft Pin Oil Clearance
    123
  - Piston Pin Installation
    123
  - Oil Ring Installation
    124
  - Piston and Connecting Rod Assembly Installation
    125
  - PISTON RING No. 2 / PISTON RING No. 1 INSTALLATION
    125
  - Connecting Rod Bearing Installation
    126
  - Connecting Rod Cap Installation
    127
  - Connecting Rod Cap Nut Installation
    127
- 12-1
  129
  - Crankshaft and Cylinder Block Removal and Installation
    129
  - Crankshaft Oil Clearance
    133
  - Cylinder Block
    133
  - Oil Pressure Switch Removal
    133
  - Boring Cylinders
    134
  - Oil Pressure Switch Installation
    134
  - Crankshaft Bearing Installation
    135
  - Rear Oil Seal Installation
    137
  - Flywheel Bolt / Drive Plate Bolt Installation
    138
  - Rear Oil Seal Case Installation
    138
  - Service Bulletins
    139
  - M12 Crankshaft Bolt
    145
  - M14 Crankshaft Bolt
    147

Mitsubishi 4G1 series Workshop Manual (100 pages)

Brand: Mitsubishi | Category: Engine | Size: 2 MB

Table of Contents
1
Engine 4G1 Series
1
General Information
3
- Service Specifications
  9
1-1
9
- Rework Dimensions
  13
- Torque Specifications
  14
  - New Tightening Method Using Plastic Region Tightening Bolts
    18
  - Sealants
    18
- Form-In-Place Gasket
  19
  - Disassembly
    19
  - Surface Preparation
    19
  - Form-In-Place Gasket Application
    19
- Special Tools
  21
2-1
21
- Alternator and Ignition System
  23
3-1
23
4-1
29
6-1
41
9-1
68
- Valve Stem Seal Removal
  73
- Cylinder Head Inspection
  73
- Valves Inspection
  73
- Valve Springs
  74
- Valve Guides
  75
- Valve Seats
  75
- Valve Seat Correction Service Points
  76
- Valve Seat Replacement Service Points
  76
- Valve Stem Seal Installation
  77
- Valve Guide Replacement Service Points
  77
- Valve Spring Installation
  78
- Retainer Lock Installation
  78
- Cylinder Head Bolt Installation
  78
- Oil Pump and Oil Pan Removal and Installation
  80
10-1
80
11-1
84
12-1
92
- Oil Pressure Switch Removal
  94
- Crankshaft Oil Clearance
  94
- Cylinder Block
  94
- Boring Cylinders
  95
- Oil Pressure Switch Installation
  95
- Crankshaft Bearing Installation
  96
- Rear Oil Seal Installation
  98

Mitsubishi 4G1 series User Manual (97 pages)

Engine 4G1 Series

Brand: Mitsubishi | Category: Engine | Size: 3 MB

Mitsubishi 4G1 series Workshop Manual (4 pages)

Brand: Mitsubishi | Category: Engine | Size: 0 MB

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User Manuals: Mitsubishi 4G1 series Combustion Engine

Mitsubishi 4G1 series Service Manual (522 pages)

Table of Contents

Introduction

Engine Model Table

Special Tool Note

Torque References

Table of Contents

Engine

Engine 4G93

Mitsubishi 4G1 series General Information Manual (148 pages)

Table of Contents

2 Special Tools

3 Alternator and Ignition System

4 Timing Belt

5 Fuel and Emission Control Systems

6 Water Pump and Water Hose

8 Rocker Arms and Camshafts

Mitsubishi 4G1 series Workshop Manual (100 pages)

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Mitsubishi 4G1 series User Manual (97 pages)

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