Starter; Disassembly; Assembly - Dolmar PS-6100 Repair Manual

06 STARTER

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2
1

Disassembly

Disengage the hood clip 3 with the combina-
tion tool.
Unscrew four screws 1 and remove the fan
housing 2.
Remove the air guide 5 from the fan housing.
CAREFUL! Injury hazard! Do not unscrew
screw 10 if the return spring is under ten-
sion.
Unscrew screw 10 and remove the driver 9
with spring 8 and the cable drum 7.
Separate the driver 9 and cable drum 7.
Lightly tap the fan housing on a wooden sur-
face with the entire surface of the hollow side,
and hold it down. Now lift the fan housing
carefully and in small steps. This will allow
the return spring pack 6, which should now
have fallen out, to relax in a controlled man-
ner if the return spring has popped out of the
plastic pack.
Repair Manual PS-6100 / PS-6100 H
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10
9
8
7
6
5
CAREFUL! Injury hazard! The return spring
can pop out! Always wear eye protection and
protective gloves!
If the spring pops out, put it back into the plastic
housing as shown in the schematic.

Assembly

Note: If installing a new return spring cassette,
grease it on the spring side.
Carefully insert a new return spring cassette 6
and press down until it engages. Lightly grease
the surface of the spring and spring cassette
with multipurpose grease (944.360.000).
Insert spring 8 in the cable drum 7 and thread in
a new cable (dia. 3.8 mm, 1 m long) as shown.
Tie knots in both ends and tighten. Press the
4
knot on the cable drum into the space provided.
Guide the hole 11 in the driver over the end of
the spring, press down the driver and turn it
slightly counter-clockwise until it is  ush on the
cable drum 7.
Put the drum 7 on its spindle and turn it slightly
until the return spring engages.
Insert screw 10 and tighten.
Tension the return spring clockwise. Turn the
return spring about 6 turns with the aid of the
cable, which should be pressed into the gap in
the cable drum.
Place the air guide 5 in the fan housing and
make sure the  ve recesses 4 engage.
Position the fan housing correctly on the saw,
press against it slightly, and pull the starter
handle until the starter catches.
Tighten screws 1.
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