Replacing The Starter Cable; Replacing The Return Spring; Mounting The Fan Housing - Dolmar 109 HappyStart Instruction Manual

Replacing the starter cable

2
A
- Unscrew the four screws (A/1) holding down the fan hous-
ing (A/2). Lift the housing slightly, pull in the direction of the
arrow, and remove.
- Remove all pieces of cable.

Replacing the return spring

5
C

Mounting the fan housing

2
1
3
D
1
2 1
4 3
B
- Thread in a new cable (4 mm/.16" dia. x 1000 mm/39" long)
as shown in Figure B and tie the ends as shown.
- Pull knot (B/1) into the cable pulley (B/3).
- Pull knot (B/2) into the cable grip (B/4).
- Wind the cable around the pulley in the direction shown by
the arrow. Pull the cable out from the pulley by the grip, then
hold the pulley Þ rmly and wrap the cable around it another
three times.
CAUTION: Danger of injury! Secure the cable grip when
pulled out! It will whip back if the cable pulley is released
by accident.
NOTE: With the cable pulled all the way out, it must still be
possible to turn the pulley another 1/4 turn against the return
spring.
- Remove the fan housing (see above under "Replacing the
starter cable").
- Take off the circlip (C/1) and washer (C/2) (circlip pliers,
see "Accessories").
- Remove the cable pulley (C/3).
- Unscrew screws (C/4) and carefully remove spring housing
(C/5) with spring.
CAUTION: Danger of injury! If the spring is broken it may
pop out!
NOTE:
The old spring and spring housing should be recycled.
Replacement springs come already installed in a new spring
housing. Before installing, grease the spring lightly with mul-
ti-purpose grease, order No. 944 360 000.
- Assemble in reverse order. When putting the cable pulley
back on, turn it slightly until you feel it catch.
- Wind on the starter cable as described above under "Re-
placing the starter cable."
- Push the tab (D/1) extending out from the edge of the fan
housing (D/3) under the hood (D/2).
- Position the screw holes.
- Push the fan housing (D/3) gently and pull the starter grip
until the starter catches.
- Screw in the four fastening screws tightly.
4
2
3
1
RE Y
21