kozy heat Jackson 911 Installation And Operation Manual
  1. Manuals
  2. Brands
  3. kozy heat Manuals
  4. Indoor Fireplace
  5. 911
  6. Installation and operation manual
kozy heat Jackson 911 Installation And Operation Manual

kozy heat Jackson 911 Installation And Operation Manual

Hide thumbs Also See for Jackson 911:
Table of Contents

Advertisement

Quick Links

Download this manual See also: Operation & Installation Manual, Installation Manual
Quality Fireplaces for Life

DIRECT VENT INSERT

WARNING
: This product must be installed by
a licensed plumber or gas fitter when installed
in the Commonwealth of Massachusetts.
IMPORTANT: Installation of a CO detector is
required in the fireplace room when installed in
the Commonwealth of Massachusetts.
This appliance may be installed in an aftermarket perma-
nently located, manufactured (mobile) home, where not
prohibited by local codes.
A manufactured home (USA only) or mobile home OEM installation must conform with the Manufac-
tured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or when such a standard is
not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS A225.1, or Stan-
dard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4
WARNING:
If the information in these instructions are not followed exactly, a fire or
explosion may result, causing property damage, personal injury or loss of life.
◙
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
IF YOU SMELL GAS:
◙ Do not light any appliance.
◙ Do not touch any electrical switch: do not use any phone in your building.
◙ Immediately call gas supplier from a neighbors phone. Follow the gas supplier instructions.
◙ If you cannot reach your gas supplier, call the fire department.
◙ Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
This appliance is only for use with the type (s) of gas indicated on
the rating plate. A conversion kit is supplied with the appliance.
OPERATION MANUAL
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
www.kozyheat.com
INSTALLATION
AND
April.-2009
911-R13

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Jackson 911 and is the answer not in the manual?

Questions and answers

Related Manuals for kozy heat Jackson 911

Summary of Contents for kozy heat Jackson 911

  • Page 1: Direct Vent Insert

    INSTALLATION OPERATION MANUAL INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE. CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE. Quality Fireplaces for Life DIRECT VENT INSERT WARNING : This product must be installed by a licensed plumber or gas fitter when installed in the Commonwealth of Massachusetts.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Introduction ..........................2 Safety Requirements ......................... 3 Commonwealth of Massachusetts Requirements………………………………………………………..4 Requirements of Existing Fireplace ................... 5 Insert Fireplace Specifications ....................6 Preparing The Existing Fireplace ....................7 Gas Line Installation Requirements - Minimum/Maximum Pressures ........7-8 Insert Preparation ........................

  • Page 5: Introduction

    Please retain this owner’s manual for future reference. CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials and assembled by trained craftsmen who take pride in their work. The burner and valve assembly are 100% test-fired and the complete fireplace is thoroughly inspected before packaging to ensure that you receive a quality product.

  • Page 7: Safety Requirements

    SAFETY INFORMATION This fireplace has been tested to and complies with ANSI Z21.88b-2008·CSA 2.33b-2008M02“VENTED GAS FIREPLACE HEATERS” by OMNI-Test Laboratories, Portland, OR. Installation must conform with local building codes or in the absence of local building codes, with the National Fuel Gas Code, ANSIZ223.1/NFPA 54 - Current Edition, or the Natural or Propane Installation Code, CSAB149.1 Installation and repair should be done only by a qualified service person.

  • Page 8: Commonwealth Of Massachusetts Requirements

    COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS NOTE: The following requirements reference various Massachusetts and national codes not contained in this manual. For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: INSTALLATION OF CARBON MONOXIDE DETECTORS...

  • Page 9: Requirements Of Existing Fireplace

    THIS UNIT IS APPROVED FOR INSTALLATION IN FACTORY-BUILT ZERO-CLEARANCE SOLID FUEL AND MASONRY FIREPLACES. WARNING: Failure to use only parts specifically approved with this appliance may result in property damage or personal injury. WARNING: CUTTING ANY SHEET METAL PARTS OF THE FIREPLACE, IN WHICH THIS GAS FIREPLACE INSERT IS TO BE INSTALLED, IS PROHIBITED.

  • Page 10: Insert Fireplace Specifications

    SPECIFICATIONS: Height: 18” Width: 31 1/4” " 410mm Depth: 16 1/8” " " 57mm " 749mm 121mm " " 18" 495mm 368mm 457mm " 794mm FRONT LEFT RIGHT WARNING: FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE ONLY PARTS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY.

  • Page 11: Preparing The Existing Fireplace

    PREPARE THE EXISTING FIREPLACE EXISTING FIREPLACE AND FIREPLACE CHIMNEY MUST BE CLEAN AN IN GOOD WORKING ORDER AND CONSTRUCTED OF NON-COMBUSTIBLE MATERIALS. Trim panels or surrounds shall not seal ventilation openings in the fireplace. Remove the smoke baffle, the damper assembly and, if necessary - the firebrick on the sides and back of the existing fireplace to obtain at least the minimum opening requirements listed on page #5.

  • Page 12: Insert Preparation

    2. This unit is designed to accept either a 3/8" or 1/2" gas line approved for gas appliances. Consult local building codes to properly size the gas supply line leading to a 3/8" reduction. Also, see the chart below for proper supply line sizing. 3.

  • Page 13: Remove The Millivolt Board

    MILLIVOLT BOARD. Figures C-2 & C-3. A. Remove the burner cover by lifting the front of the cover up, then carefully sliding the burner tube off the orifice. Remove entire assembly from the fire- box (Figure C-2). Figure C-2 B. Loosen & remove the (2) 1/4" nuts securing the millivolt board and lift it up and off the studs and remove from the fireplace.

  • Page 14: Installing The Insert

    D) INSTALLING THE INSERT IMPORTANT: ALL STEPS IN SECTION „A‟ PREPARE THE EXISTING FIREPLACE‟ MUST BE COMPLETED BEFORE CONTINUING WITH THIS INSTALLATION. ##815-CL CO-LINEAR VENT SYS- #815-CL CO-LINEAR VENT SYSTEMS TEMS 815-CL CO-LINEAR VENT SYSTEMS 1. MASONRY SIDE PANEL INSTALLATION - Optional An optional masonry panel kit is available for this insert and includes 1 left panel, 1 right panel and 12 sheet metal screws.

  • Page 15: Install The Vent System

    3. INSTALL THE VENT SYSTEM NOTE: The 4” exhaust pipe and 3” combustion air intake pipe will extend 25 ft.. An optional extension kit (Part #510) is available to extend the #815-CL kit up to a maximum of 30 ft. A.
  • Page 16 4. RUN THE VENT SYSTEM THROUGH THE EXISTING CHIMNEY We strongly suggest wrapping the first 3 ft. of the vent system below the termination cap with non-faced fiberglass insulation (secure with wire) before running it through the existing chimney. This will prevent cold air from coming down the existing chim- ney.

  • Page 17: Co-Axial Vent System

    #815 CO-AXIAL VENT SYSTEM 1. VENT SYSTEM NOTE: The 4" exhaust flex pipe and 6" combustion air flex pipe are coiled and packaged separately. A. Carefully extend the 4” and 6” flex pipes and extension kit (if used) to equal the total chimney length required. B.
  • Page 18 2. CONNECT THE TERMINATION VENT CAP TO THE FLEXIBLE CHIMNEY PIPES Apply a liberal bead of sealant (provided) around the inside edge of the 4” exhaust pipe, (end without a collar) and slide it onto the 4" collar on the vent cap. Secure by equally spacing 3 self-tapping screws through both sections. Apply additional sealant around the joint to ensure an air-tight seal.

  • Page 19: Position The Insert & Secure The Air Duct

    4. CONNECT THE #815-CA CO-AXIAL VENT SYSTEM TO THE AIR DUCT. We strongly suggest placing non-faced fiberglass batting insula- tion between the 6” pipe and existing chimney to prevent heat loss up the chimney. (See Figure D-8) Wrap first 3ft. with insulation to prevent heat loss. Figure D-8 Place the air duct into the existing fireplace opening.

  • Page 20: Replace The Baffle

    3. Position the air duct to the fireplace by aligning the two holes in the fireplace top to the studs on each side of the 4" exhaust duct. Note: Co-linear duct shown. Figure E-2 Locate the baffle with the seasonal heat dump inside the fire box and note the (2) access holes (A) on each side of the heat dump.

  • Page 21: Replace The Millivolt Board

    G) MILLIVOLT BOARD INSTALLATION. See Figures G-1 & G-2. NOTE: The millivolt board must be fitted with a gasket, (included) to seal the board. Make certain this gasket is properly placed around the opening before installing the millivolt board. 1. Grasp the millivolt board with both hands and place into the unit, lining up the (8) mounting holes to in the board to the (8) mounting studs in the fireplace bottom.

  • Page 22: Attach The Shroud

    H) ZC SHROUD INSTALLATION: Shroud assembly includes: (1) Shroud top (8) Phillips head screws (1) Shroud left side (2) Shroud extensions (1) Shroud right side with on/off rocker switch mounting hole IMPORTANT: You will need the following items from the components packet included with the unit: (1) Rocker switch wires (1) On/Off Rocker switch A small phillips head screwdriver to assemble the shroud and shroud extensions.

  • Page 23: Attach The Shroud

    I) ASSEMBLE & ATTACH THE SHROUD Shroud assembly includes: (1) Shroud top (1) Shroud left side (1) Shroud right side with on/off rocker switch mounting hole (1) Set (1 left & 1 right) ‘inside fit’ brackets. (8) Screws Additional Items Needed: Rocker switch &...
  • Page 24 INSIDE FIT APPLICATIONS: NOTE: INSIDE FIT APPLICATIONS REQUIRE THE „INSIDE FIT MOUNTING BRACKETS‟, INCLUDED WITH THE SHROUD, FOR INSTALLATION. Cut lower end of Remove the glass assembly. Refer to page 7 if necessary. each tab at the location shown. Assemble the shroud, install the upper grill & on/off rocker switch as described on page 18-19 of these instructions.

  • Page 25: Fan Installation

    CONNECT THE ROCKER SWITCH WIRES TO THE VALVE Slide the remaining connectors on the rocker switch wire to the top and bottom terminals marked „TH‟ on the valve. Completed Shroud Installation 1.COMPLETE THE FAN INSTALLATION: This unit comes complete with a fan, speed control and temperature limit switch assembly already installed. A three-prong (grounding) plug is attached to the end of the 8 ft.

  • Page 26: Log Installation

    J) LOG INSTALLATION. See Figures J-1 - J-3. This log set includes: (1) „AD‟ log (1) „BI‟ log (1) „AJ‟ log (1) „AG‟ log (2) „M‟ logs (1) „C‟ log (1) „HB‟ log (1) Rock Wool Embers Pkg. NOTE: THE ‘BI’ LOG IS NOTCHED AND SHOULD BE POSITIONED ONTO THE BURNER COVER PLACING THE NOTCHED OUT SECTIONS IN THE LOG TO THE BRACKETS IN THE CENTER OF THE BURNER COVER.

  • Page 27: Complete The Installation

    K) COMPLETE THE INSTALLATION 1. THIS STEP SHOULD ONLY BE DONE BY A QUALIFIED INSTALLER OR SERVICE TECHNICIAN: Perform lighting and shutdown procedures as described on pages #25-26. This should be done prior to replacing the glass so that any necessary adjustments can be made and proper operation and log position verified. 2.

  • Page 28: Thermostat - Remote Control - Wall Switch Installation

    THERMOSTAT / WALL SWITCH / REMOTE CAUTION: DO NOT CONNECT HIGH VOLTAGE NOTE: INSTALLATION OF THERMOSTAT OR WALL SWITCH (115V) WIRE TO THE GAS VALVE! SHOULD ONLY BE DONE BY A QUALIFIED INSTALLER. Figure L-1 If desired, a thermostat (wireless style also available), wall switch, or remote control assembly may be used to turn the fireplace „OFF‟...

  • Page 29: Lighting & Shutdown Procedures

    LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE LIGHTING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. DUE TO HIGH SURFACE TEMPERATURES, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.
  • Page 30 M) LIGHTING & SHUTDOWN NOTE: Prior to lighting, check all fittings for leakage. This is accomplished by lightly spraying soapy water on all connections made. If there is any leakage, bubbles will appear at the point of connection. If bubbles occur, tighten the fittings until the bubbles no longer appear. IMPORTANT: TEST ALL CONNECTIONS WHETHER FIELD OR FACTORY MADE.

  • Page 31: Manifold (Outgoing) & Inlet (Incoming) Pressure Check Procedures

    PRESSURE TESTING IMPORTANT NOTICE: Pressure check taps for the manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure tap marked „OUT‟ measures outgoing pressure and the pressure tap marked „IN‟ measures incoming pressure. Follow instructions below for proper testing procedures. NOTE: The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of ½...

  • Page 32: Maintenance Requirements

    N) MAINTENANCE REQUIREMENTS MILLIVOLT BOARD SYSTEM 1. The appliance should be inspected at least once a year Annual cleaning of the burner is required. The burner by a professional service person. tube may be removed for easier access. NOTE: INSTALLATION AND REPAIR SHOULD BE DONE Visually check for blocked port holes, especially near the ONLY BY A QUALIFIED SERVICE PERSON.

  • Page 33: Troubleshooting

    TROUBLE SHOOTING GUIDE NOTE: The millivolt board includes the following items: Regulator, generator, pilot, piezo, electrode, rocker switch, burner, orifice and orifice holder. If any of these items are defective, contact your dealer for the appropriate repair / replacement procedures to follow. WARNING: DO NOT ATTEMPT TO SERVICE THIS UNIT IF YOU ARE NOT A QUALIFIED INSTALLER OR REPAIRMAN.
  • Page 34 PROBLEM CAUSE SOLUTION Burner won't light Pilot not lit. Relight pilot. Regulator valve not turned on. Turn valve to "on". Rocker switch not turned on. Press bottom of switch exposing the "Red" or "on" indicator. Rocker switch wire not connected. Ensure that all wires are secure.

  • Page 35: Replacement Parts

    REPLACEMENT PARTS Replacement parts are available through your local dealer. Information on optional components and accessories is also available through your dealer. MILLIVOLT BOARD AND PARTS 911-770 Millivolt Board - Natural Gas 700213-B 18” Flexible Gas line (gas line connection) 911-771 Millivolt Board - LP Gas 700225-F...
  • Page 37 PAGE 32...
  • Page 39 PAGE 33...

Table of Contents