kozy heat Jackson 911 Installation And Operation Manual
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kozy heat Jackson 911 Installation And Operation Manual

kozy heat Jackson 911 Installation And Operation Manual

Direct vent insert
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Quality Fireplaces for Life

DIRECT VENT INSERT

WARNING
: This product must be installed by
a licensed plumber or gas fitter when installed
in the Commonwealth of Massachusetts.
IMPORTANT: Installation of a CO detector is
required in the fireplace room when installed in
the Commonwealth of Massachusetts.
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home,
where not prohibited by local codes.
A manufactured home (USA only) or mobile home OEM installation must conform with the Manufac-
tured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or when such a standard is
not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS A225.1, or Stan-
dard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4
WARNING:
If the information in these instructions are not followed exactly, a fire or
explosion may result, causing property damage, personal injury or loss of life.
◙
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
IF YOU SMELL GAS:
◙ Do not light any appliance.
◙ Do not touch any electrical switch: do not use any phone in your building.
◙ Immediately call gas supplier from a neighbors phone. Follow the gas supplier instructions.
◙ If you cannot reach your gas supplier, call the fire department.
◙ Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
This appliance is only for use with the type (s) of gas indicated on
the rating plate. A conversion kit is supplied with the appliance.
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
www.kozyheat.com
INSTALLATION
AND
OPERATION MANUAL
June 2009
911-R14

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  • Page 1: Direct Vent Insert

    INSTALLATION OPERATION MANUAL INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE. Quality Fireplaces for Life CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE. DIRECT VENT INSERT WARNING : This product must be installed by a licensed plumber or gas fitter when installed in the Commonwealth of Massachusetts.
  • Page 2 INTRODUCTION Read this manual before installing or operating this appliance. Please retain this owner’s manual for future reference. CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials and assembled by trained craftsmen who take pride in their work.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS MILLIVOLT BOARD INTRODUCTION Millivolt Board Installation Introduction and Homeowner Reference Information Millivolt Board Removal TABLE OF CONTENTS ZC SHROUD ASSEMBLY AND INSTALLATION Table of Contents SAFETY INFORMATION ZC Shroud Assembly and Installation Safety Information MASONRY SHROUD ASSEMBLY AND INSTALLATION Masonry Shroud Assembly and Installation 25-26...

  • Page 5: Safety Information

    SAFETY INFORMATION This fireplace has been tested to and complies with ANSI Z21.88a-2007·CSA 2.33a-2007·M02 “VENTED GAS FIREPLACE HEATERS” by OMNI-Test Laboratories, Portland, OR. Installation must conform with local building codes or in the absence of local building codes, with the National Fuel Gas Code, ANSIZ223.1/NFPA 54 - Current Edition, or the Natural or Propane Installation Code, CSAB149.1 Installation and repair should be done only by a qualified service person.

  • Page 6: Features

    FEATURES STANDARD FEATURES SAFETY FEATURES High efficiency Each unit factory tested! High quality lifetime glass Tested by OMNI - Test Laboratories 12” x 27” (305 mm x 686 mm) Sealed combustion chamber with standing pilot ignition Quick latch glass frame assembly Removable millivolt board with 30-second delay pilot Co-linear vent system - (manifold) Automatic pressure relief glass system...

  • Page 7: Commonwealth Of Massachusetts Information

    COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS NOTE: The following requirements reference various Massachusetts and national codes not contained in this manual. For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: INSTALLATION OF CARBON MONOXIDE DETECTORS...

  • Page 8: Specifications

    SPECIFICATIONS FIREPLACE DIMENSIONS DESCRIPTION Height Width Back Width Depth Back Height Back to Vent Center INCHES 31-1/4 20-7/8 16-1/8 19-1/2 4-3/4 FIREPLACE DIMENSIONS MILLIMETERS " 530mm " 410mm " " " 57mm 749mm 121mm " " 18" 495mm 368mm 457mm "...

  • Page 9: Components List

    SPECIFICATIONS MODEL #911 COMPONENTS LIST MODEL #911-RAD COMPONENTS LIST (#911-770) - Millivolt Board Assembly with 18” Flexible Gas (#911-770) - Millivolt Board Assembly with 18” Flexible Gas Line attached Line attached (#700-203) - Manual Gas Shut-off Valve (#700-203) - Manual Gas Shut-off Valve (#911-135) - Burner Assembly (#911-135) - Burner Assembly (#911-G900) - Refractory Set...

  • Page 10: Existing Fireplace Specifications

    EXISTING FIREPLACE SPECIFICATIONS THIS INSERT IS APPROVED FOR INSTALLATION IN MASONRY AND FACTORY-BUILT SOLID FUEL BURNING FIREPLACES. EXISTING FIREPLACE REQUIREMENTS The existing fireplace & chimney must be clean and in good working order and constructed of non-combustible materials. A gas line must be able to be installed to the insert. Provisions made to provide electrical power to operate the insert fan and thermostatic control (if used).

  • Page 11: Prepare Existing Fireplace

    PREPARE THE EXISTING FIREPLACE PREPARE THE EXISTING FIREPLACE WARNING: CUTTING ANY SHEET-METAL PARTS OF THE FIREPLACE, IN WHICH THE GAS FIREPLACE IS TO BE INSTALLED, IS PROHIBITED. The refractory, glass doors, screen rails, screen mesh and log grates may be removed from existing fireplace before installing this gas fireplace insert.

  • Page 12: Fan Direct Wire Installation

    FAN DIRECT WIRE INSTALLATION #911 #911-RAD OPTIONAL FAN KIT #911-028 DIRECT WIRE CONNECTION MUST BE PERFORMED BY A QUALIFIED ELECTRICIAN. 911:This fireplace insert comes complete with a fan and thermostatic control switch already installed. A speed control, receptacle, and 8 ft. (2.44 m) fan cord have been installed, wired and mounted in a removable electrical box panel on the right side of the fireplace.

  • Page 13: Thermostat / Wall Switch / Remote

    THERMOSTAT / WALL SWITCH / REMOTE CAUTION: DO NOT CONNECT HIGH NOTE: INSTALLATION OF THERMOSTAT OR WALL VOLTAGE (115V) WIRE TO THE GAS SWITCH SHOULD ONLY BE DONE BY A QUALIFIED VALVE! INSTALLER. If desired, a thermostat (wireless style also available), wall switch, or remote control assembly may be used to turn the fireplace „OFF‟...

  • Page 14: Gas Line Connection

    GAS LINE CONNECTION IMPORTANT: DO NOT RUN GAS LINE IN A MANNER THAT WOULD OBSTRUCT FAN OPERATION OR OPERATION OF FAN COMPONENTS. Run gas line into existing fireplace, preferably through the left or right side, 2” (51 mm) from the bottom as shown in illustration below. NOTE: If installing this insert into minimum opening dimensions, the gas line may need to be run after the insert is in place due to space limitations.

  • Page 15: Installation

    INSTALLATION IMPORTANT: ALL STEPS AS OUTLINED IN „PREPARE THE EXISTING FIREPLACE‟ MUST BE COMPLETED BEFORE CONTINUING WITH THIS INSTALLATION. APPROVED VENTING Kozy Heat #815-CL Co-Linear Vent System. Follow instructions on pages 15-18. Kozy Heat #815-CA Co-Axial Vent System. Follow instructions on pages 18-20. Selkirk, ICC, American Metals, Security.

  • Page 16: 911-Msp Masonry Side Panel Installation (Optional)

    INSTALLATION #911-MSP MASONRY SIDE PANEL INSTALLATION (OPTIONAL) IMPORTANT: For use when the insert is installed in an existing masonry opening. This kit must be attached to the air duct (manifold) prior to vent system connection. This kit includes: (1) Right side panel Left side panel (12) Sheet metal screws NOTE: If the air duct and masonry side panels are not placed „outside‟...

  • Page 17: Venting Installation

    VENTING INSTALLATION KOZY HEAT #815-CL CO-LINEAR VENT SYSTEM NOTE: The co-linear pipe included with this vent system is designed to extend up to 25 ft. (7.62 m). If additional length is required, Part #510 is available to extend the venting to a maximum of 30 ft (9.14 m). A.

  • Page 18: Venting Installation

    VENTING INSTALLATION KOZY HEAT #815-CL CO-LINEAR VENT SYSTEM (cont.) RUN VENTING THROUGH EXISTING CHIMNEY We strongly suggest wrapping the first 3 ft.(914 mm) of vent system below the termina- tion cap with non-faced fiberglass insulation (secure with wire) before running it through the existing chimney.

  • Page 19: Kozy Heat #815-Cl Co-Linear Vent System

    VENTING INSTALLATION KOZY HEAT #815-CL CO-LINEAR VENT SYSTEM (cont.) CONNECT #815-CL VENT SYSTEM TO AIR DUCT Place air duct (previously removed from insert top, page 13) into the ex- isting fireplace opening. Place a bead of sealant (provided) around 4” exhaust pipe. Slide exhaust pipe inside 4"...

  • Page 20: Kozy Heat #815-Ca Co-Axial Vent System

    VENTING INSTALLATION KOZY HEAT #815-CA CO-AXIAL VENT SYSTEM NOTE: The co-axial pipe included with this vent system is designed for chimneys up to 32 ft ( 9.75 m). If additional length is required, Part #716-A is available to extend the venting to a maximum of 40 ft (12.19 m). The 4"...

  • Page 21: Venting Installation

    VENTING INSTALLATION KOZY HEAT #815-CA CO-AXIAL VENT SYSTEM (cont.) NOTE: If offsets are present in existing chimney, it may be easier to place a weighted rope around the end of each pipe to guide them through it. A. Guide ropes, if used, and flexible pipes down existing chimney. Do not attempt to tie one rope around both pipes.
  • Page 22 VENTING INSTALLATION KOZY HEAT #815-CA CO-AXIAL VENT SYSTEM (cont.) IMPORTANT: Before completing steps 4 & 5, ensure that air duct gasket is properly seated. Locate baffle with seasonal heat dump inside the firebox, noting the (2) access holes (A) on each side of the heat dump. Secure air duct to insert through the access holes with (2) 1/4"...

  • Page 23: Complete Fan Wiring Installation

    COMPLETE FAN WIRING INSTALLATION #911 #911-RAD OPTIONAL FAN KIT #911-028 #911-RAD with optional fan kit #911-028 If not previously done, turn gas valve and manual shut off valve to „OFF‟. Disconnect gas line from manual shut off valve. Remove lower grill if previously installed. Slide left, then right fan through the lower grill opening (right side of gas valve), positioning onto their corresponding mounting studs on the floor of fireplace.

  • Page 24: Millivolt Board

    MILLIVOLT BOARD INSTALLATION MILLIVOLT BOARD INSTALLATION WARNING: DO NOT OPERATE THIS FIREPLACE WITHOUT SEALING GASKET (LOCATED UNDER THE MILLIVOLT BOARD) IN PLACE. IF GASKETING IS DAMAGED, IT MUST BE REPLACED. Place millivolt board in firebox, aligning holes in the millivolt board with mounting studs in the firebox bottom.

  • Page 25: Millivolt Board Removal

    MILLIVOLT BOARD REMOVAL (after installation) CAUTION: If the burner and/or pilot have been burning, use the appropriate protection to avoid burns or damage to personal property before removing any components. Turn gas control knob to the „OFF‟ position. Shut off gas supply at the manual shut-off valve. Disconnect gas line flex tube from the manual shut-off valve.

  • Page 26: Zc Shroud Assembly And Installation

    ZC SHROUD ASSEMBLY AND INSTALLATION Shroud assembly includes: (1) Shroud top (8) Phillips head screws (1) Shroud left side (2) Shroud extensions (1) Shroud right side with on/off rocker switch mounting hole IMPORTANT: You will need the following items from the insert components packet: Rocker switch wires On/Off Rocker switch You will also need the grill set (sold separately).

  • Page 27: Masonry Shroud Assembly And Installation

    MASONRY SHROUD ASSEMBLY AND INSTALLATION Shroud assembly includes: (1) Shroud top (8) Phillips head screws (1) Shroud left side (1) Set „inside fit‟ brackets (1) Shroud right side with on/off rocker switch mounting hole IMPORTANT: You will need the following items from the insert components packet: Rocker switch wires On/Off Rocker switch You will also need the upper grill from the grill set (sold separately) .
  • Page 28 MASONRY SHROUD ASSEMBLY AND INSTALLATION IMPORTANT- MOUNTING BRACKET ORIENTATION The right mounting bracket is notched out at the bottom. Figure 1. Flanges on both mounting brackets face the inside of insert. Figure 1. Align holes in mounting brackets to the corresponding holes in insert face, making sure brackets are positioned as shown in Figure 1.

  • Page 29: Log Set Installation

    #932-500A LOG SET INSTALLATION ATTENTION: If converting to LP (propane) gas, do so now before installing log set. Follow instructions included with conversion kit. NOTE: Log numbers are located on the bottom of each log. Refer to following instructions and illustrations for proper placement. CAUTION: Do not place logs directly over burner port holes.

  • Page 30: Lighting And Shutdown

    LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE LIGHTING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. DUE TO HIGH SURFACE TEMPERATURES, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.
  • Page 31 VALVE & PILOT ASSEMBLY COMPONENTS THERMOCOUPLE THERMOPILE PILOT HOOD ELECTRODE HI /LO FLAME ADJUSTMENT KNOB GAS CONTROL KNOB PIEZO IGNITOR VALVE TERMINALS ON/OFF ROCKER SWITCH PAGE 29...

  • Page 32: Lighting And Shutdown

    LIGHTING AND SHUTDOWN (cont.) LIGHTING 5 MINUTES Set thermostat to the lowest setting, if installed. Turn off all electrical power to the appliance. (Fan). Open lower grill to access the gas valve & controls. A. Push gas control knob in slightly and turn clockwise to “OFF”.
  • Page 33 LIGHTING AND SHUTDOWN (cont.) TURN BURNER OFF G. To turn the burner „OFF‟, depress the ON/OFF rocker switch to „OFF‟, flip „off‟ wall switch or adjust setting on the thermostat or remote control. NOTE: The pilot will stay lit. TURN PILOT OFF H.

  • Page 34: Pressure Testing

    PRESSURE TESTING IMPORTANT NOTICE: Pressure check taps for the manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure tap marked „OUT‟ measures outgoing pressure and the pressure tap marked „IN‟ measures incoming pressure. Follow instructions below for proper testing procedures. NOTE: The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of ½...

  • Page 35: Finalizing The Installation

    FINALIZING THE INSTALLATION FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When fireplace is first lit, the flames will be blue. The flames will gradually turn yellowish-orange during the first 15 minutes of opera- tion.

  • Page 36: Restrictor Usage / Troubleshooting / Installation / Modification

    FINALIZING THE INSTALLATION RESTRICTOR USAGE: Turn the fireplace on and allow to burn for 15 minutes. If flames indicate there is excessive draft (flickering, short flames) or insufficient draft (lifting or ghosting flames) a restrictor may be necessary, or the previously installed restrictor may need to be modified or removed. WARNING: TO AVOID PROPERTY DAMAGE OR PERSONAL INJURY, ALLOW FIREPLACE INSERT AMPLE TIME TO COOL BEFORE MAKING ANY ADJUSTMENTS AND / OR INSTALLATIONS.

  • Page 37: Seasonal Heat Dump

    FINALIZING THE INSTALLATION SEASONAL HEAT DUMP This fireplace insert has been manufactured with a heat dump damper located at the inside top of firebox. This allows infinite control over the amount of heat emitted into the living area without affecting flame height. INSTALLER: Please install this fireplace insert with the heat dump in the closed position.

  • Page 38: Maintenance

    MAINTENANCE The appliance is required to be inspected at least once a year by a MILLIVOLT BOARD SYSTEM professional service person. The compartment below the firebox (behind the lower grill) must be cleaned Annual cleaning of the burner system is required. at least once a year, more frequent cleaning may be required due to excessive lint from carpeting, bedding materials, or other fibrous materials.

  • Page 39: Troubleshooting

    TROUBLESHOOTING CAUTION: THE FOLLOWING MUST BE PERFORMED BY A QUALIFIED TECHNICIAN. NO SPARK FROM ELECTRODE TO PILOT WHEN PIEZO BUTTON IS TRIGGERED. A. Check wiring at back of piezo for proper connection. B. Check wiring at electrode for proper connection. C.

  • Page 40: Troubleshooting

    TROUBLESHOOTING BURNER WILL NOT LIGHT A. Gas control knob not turned to „ON‟. B. „ON‟/„OFF‟ switch not turned on. C. Remote, wall switch or thermostat not turned „ON‟. D. Plugged main burner orifice. E. Remote, wall switch ,thermostat or „ON/ OFF‟ switch wires defective. ♦...
  • Page 41 TROUBLESHOOTING PILOT AND BURNER EXTINGUISH WHILE IN OPERATION A. No LP (propane) in tank. ♦ Check tank and refill if necessary. B. Glass frame assembly not installed correctly. ♦ Refer to page 9 in this manual for proper glass frame assembly installment instructions. C.

  • Page 42: Replacement Parts List

    REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact them for availability and pricing. 911 MILLIVOLT BOARD AND PARTS 911-770 911XXL Millivolt Board - Nat Gas 700-092 Millivolt Generator 911-771 911XXL Millivolt Board - LP Gas 700-059 Thermocouple 700-023 On/Off Rocker Switch...

  • Page 43: Warranty

    PAGE 41...
  • Page 44 PAGE 42...

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Jackson 911-rad

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