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DIRECT VENT FIREPLACE INSERT
WARNING: This product must be installed by a licensed plumber or gas fitter when installed in the
commonwealth of Massachusetts.
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes.
A manufactured home (USA only) or mobile home OEM installation must conform with the Manufactured Home Construction and Safety
Standard, Title 24 CFR, Part 3280, or when such a standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS A225.1,
or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4
WARNING: If the information in these instructions are not followed exactly, a fire or explosion may
result, causing property damage, personal injury or loss of life.
◙
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
IF YOU SMELL GAS:
◙ Do not light any appliance.
◙ Do not touch any electrical switch: do not use any phone in your building.
◙ Immediately call gas supplier from a neighbors phone. Follow the gas supplier instructions.
◙ If you cannot reach your gas supplier, call the fire department.
◙ Installation and service must be performed by a qualified installer, service agency or the gas supplier.
This appliance is only for use with the type (s) of gas indicated on the rating plate.
A conversion kit is supplied with the appliance.
WARNING
Report Number: 216-S-03-5
HOT GLASS WILL CAUSE BURNS.
DO NOT TOUCH GLASS UNTIL COOLED.
NEVER ALLOW CHILDREN TO TOUCH GLASS.
www.kozyheat.com
INSTALLATION AND OPERATION MANUAL
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
NOVEMBER 2010
911XXL-R08
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Summary of Contents for kozy heat Jackson 911XXL
- Page 1 INSTALLATION AND OPERATION MANUAL INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE. CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE. DIRECT VENT FIREPLACE INSERT WARNING: This product must be installed by a licensed plumber or gas fitter when installed in the commonwealth of Massachusetts. This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes.
- Page 2 Please retain this owner‟s manual for future reference. CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials and assembled by trained craftsmen who take pride in their work. The burner and valve assembly are 100% test-fired and the complete fireplace is thoroughly inspected before packaging to ensure that you receive a quality product.
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Page 3: Table Of Contents
Thermostat / Wall Switch / Remote Warranty 37-38 GAS LINE CONNECTION Gas Line Connection INSTALLATION Approved Venting Air Duct Removal Restrictor VENTING INSTALLATION Kozy Heat #815-CL Co-Linear Vent System 14-16 COMPLETE FAN WIRING INSTALLATION Complete Fan Wiring Installation PAGE 2... -
Page 4: Safety Information
SAFETY INFORMATION This fireplace has been tested to and complies with ANSI Z21.88a-2007·CSA 2.33a-2007·M02 “VENTED GAS FIREPLACE HEATERS” by OMNI- Test Laboratories, Portland, OR. Installation must conform with local building codes or in the absence of local building codes, with the National Fuel Gas Code, ANSIZ223.1/NFPA 54 - Current Edition, or the Natural or Propane Installation Code, CSAB149.1 Installation and repair should be done only by a qualified service person. -
Page 5: Features
FEATURES STANDARD FEATURES SAFETY FEATURES High efficiency Each unit factory tested! High quality lifetime glass Tested by OMNI - Test Laboratories 21” x 35” (533mm x 889mm) Sealed combustion chamber with standing pilot ignition Quick latch glass frame assembly Removable millivolt board with 30-second delay pilot Co-linear vent system - (manifold) Automatic pressure relief glass system Seasonal heat dump baffle... -
Page 6: Commonwealth Of Massachusetts Information
COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS NOTE: The following requirements reference various Massachusetts and national codes not contained in this manual. For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: INSTALLATION OF CARBON MONOXIDE DETECTORS... -
Page 7: Specifications
SPECIFICATIONS FIREPLACE DIMENSIONS DESCRIPTION Height Width Back Width Depth Back Height Back to Vent Center INCHES 25-1/4 38-1/4 26-1/2 16-1/8 28-1/2 FIREPLACE DIMENSIONS MILLIMETERS " 673mm " 410mm " 5" 927mm 127mm " " " " 724mm 699mm 549mm 641mm "... -
Page 8: Components List
SPECIFICATIONS #911XXL COMPONENTS LIST #911XXL-RAD COMPONENTS LIST XXL-770 Millivolt Board Assembly XXL-770 Millivolt Board Assembly 700-203 Manual Gas Shut-off Valve 700-203 Manual Gas Shut-off Valve XXL-135 Burner Assembly XXL-135 Burner Assembly XXL-G900 Refractory Set XXL-G900 Refractory Set XXL-500 Log Package XXL-500 Log Package 700-01T... -
Page 9: Existing Fireplace Specifications
EXISTING FIREPLACE SPECIFICATIONS THIS INSERT IS APPROVED FOR INSTALLATION IN MASONRY AND FACTORY-BUILT SOLID FUEL BURNING FIREPLACES. EXISTING FIREPLACE REQUIREMENTS The existing fireplace & chimney must be clean and in good working order and constructed of non-combustible materials. A gas line must be able to be installed to insert. Provisions made to provide electrical power to operate insert fan and thermostatic control (if used). -
Page 10: Prepare Existing Fireplace
PREPARE EXISTING FIREPLACE Any removed parts must be capable of reinstallation if this insert is ever removed (removal of rivets or screws is acceptable). The refractory, glass doors, screen rails, screen mesh and log grates may be removed from existing fireplace before installing this gas fireplace insert. -
Page 11: Fan Direct Wire Installation
FAN DIRECT WIRE INSTALLATION DIRECT WIRE CONNECTION MUST BE PERFORMED BY A QUALIFIED ELECTRICIAN. 911XXL: This fireplace insert comes complete with a fan and thermostatic control switch already installed. A speed control, receptacle, and fan cord have been installed, wired and mounted in a removable electrical box panel on right side of fireplace. If wiring to pre-installed electrical box is desired, wiring should be run prior to permanently setting insert in place and connecting vent system. -
Page 12: Thermostat / Wall Switch / Remote
THERMOSTAT / WALL SWITCH / REMOTE If desired, a thermostat (wireless style also available), wall switch, or remote control assembly may be used to turn fireplace OFF and ON. Only ONE of these may be installed. Follow instructions included with chosen assembly. NOTE: INSTALLATION OF THERMOSTAT OR WALL SWITCH SHOULD BE PERFORMED BY A QUALIFIED INSTALLER. -
Page 13: Gas Line Connection
GAS LINE CONNECTION #911XXL-RAD owners: If installing optional fan kit #XXL-028, please do so now before connecting gas line. GAS CONVERSION This fireplace is manufactured for use with Natural Gas. An LP conversion kit is included with this fireplace. Follow instructions included with conversion kit if converting to LP gas. ATTENTION: The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the ANSI Z223.1 installation code. -
Page 14: Installation
IMPORTANT: All steps as outlined in „PREPARE EXISTING FIREPLACE‟ must be completed before continuing with this installation. APPROVED VENTING Kozy Heat #815-CL Co-Linear Vent System. Follow instructions on following pages. Selkirk Follow instructions included from vent pipe manufacturer as well as venting requirements as outlined in this installation manual. -
Page 15: Venting Installation
VENTING INSTALLATION KOZY HEAT #815-CL CO-LINEAR VENT SYSTEM NOTE: The co-linear pipe included with this vent system is designed to extend up to 25ft. (7.62m). If additional length is required, Part #510 is available to extend venting to a maximum of 40ft. (12.19m). - Page 16 VENTING INSTALLATION (cont.) KOZY HEAT #815-CL CO-LINEAR VENT SYSTEM RUN VENTING THROUGH EXISTING CHIMNEY We strongly suggest wrapping first 3ft. (914mm) of vent system below termination cap with non-faced fiberglass insulation (secure with wire) before running it through existing chimney. This will prevent cold air from coming down existing chimney.
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Page 17: Kozy Heat #815-Cl Co-Linear Vent System
VENTING INSTALLATION KOZY HEAT #815-CL CO-LINEAR VENT SYSTEM (cont.) CONNECT VENT SYSTEM TO AIR DUCT Place air duct (previously removed from insert top, page 13) into existing fireplace opening. Place a bead of sealant (provided) around 4” exhaust pipe. Slide exhaust pipe inside 4"... -
Page 18: Complete Fan Wiring Installation
COMPLETE FAN WIRING INSTALLATION #911XXL-RAD with optional fan kit #XXL-028 If not previously done, turn gas valve and manual shut off valve to OFF. Disconnect gas line from manual shut off valve. Remove glass frame assembly. Refer to page 9. Slide left, then right fan through lower grill opening (right side of gas valve), positioning onto corresponding mounting studs on fireplace floor. -
Page 19: Millivolt Board Installation
CONTROL BOARD REMOVAL / INSTALLATION CONTROL BOARD REMOVAL CAUTION: If burner and/or pilot have been burning, use appropriate protection to avoid burns or personal property damage before removing any components. 911XL / 911XL-RAD: Turn gas control knob to OFF. 911XL-IPI: Use remote to turn fireplace off. Shut off gas supply at manual shut-off valve. -
Page 20: Zc Shroud Assembly And Installation
ZC SHROUD ASSEMBLY AND INSTALLATION Shroud assembly includes: (1) Shroud top (8) Phillips head screws (1) Shroud left side (2) Shroud extensions (1) Shroud right side with on/off rocker switch mounting hole You will need the following items from insert components packet: Rocker Switch Wires and On/Off Rocker Switch. You will also need a grill set (sold separately). -
Page 21: Masonry Shroud Assembly And Installation
MASONRY SHROUD ASSEMBLY & INSTALLATION Shroud assembly includes: (1) Shroud top (8) Phillips head screws (1) Shroud left side (1) Set „inside fit‟ brackets (1) Shroud right side with on/off rocker switch mounting hole You will need the following items from insert components packet: Rocker switch wires and On/Off Rocker You will also need upper grill from grill set (sold separately) . - Page 22 MASONRY SHROUD ASSEMBLY & INSTALLATION IMPORTANT- MOUNTING BRACKET ORIENTATION Right mounting bracket is notched out at the bottom. Figure 21a. Flanges on both mounting brackets face the inside of insert. Figure 21a. Align holes in mounting brackets to corresponding holes in insert face, making sure brackets are positioned as shown in Figure 21a.
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Page 23: Log Set Installation
#XXL-500 LOG SET INSTALLATION ATTENTION: If converting to LP (propane) gas, do so now before installing log set. Follow instructions included with conversion kit. NOTE: Log numbers are marked on bottom of each log. Refer to following instructions and illustrations for proper placement. CAUTION: Do not place logs directly over burner port holes. - Page 24 VALVE & PILOT ASSEMBLY COMPONENTS THERMOCOUPLE THERMOPILE PILOT HOOD ELECTRODE HI /LO FLAME ADJUSTMENT KNOB GAS CONTROL KNOB PIEZO IGNITOR VALVE TERMINALS ON/OFF ROCKER SWITCH Figure 23a PAGE 23...
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Page 25: Lighting And Shutdown
LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE LIGHTING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. DUE TO HIGH SURFACE TEMPERATURES, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air. - Page 26 LIGHTING AND SHUTDOWN (cont.) LIGHTING Set thermostat to the lowest setting, if installed. 5 MINUTES Turn off all electrical power to the appliance. (Fan). Open lower grill to access the gas valve & controls. A. Push gas control knob in slightly and turn clockwise to OFF. Wait five (5) minutes to allow any gas that may have accumulated inside firebox to escape.
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Page 27: Lighting And Shutdown
LIGHTING AND SHUTDOWN (cont.) TURN BURNER OFF G. To turn burner OFF, depress ON/OFF rocker switch to OFF, flip off wall switch or adjust setting on thermostat or remote control. NOTE: The pilot will stay lit. TURN PILOT OFF H. Turn pilot off by pushing in and turning gas control knob to OFF. DO NOT FORCE. -
Page 28: Pressure Testing
PRESSURE TESTING IMPORTANT NOTICE: Pressure check taps for manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure tap marked OUT measures outgoing pressure and pressure tap marked IN measures incoming pressure. Follow instructions below for proper testing procedures. NOTE: The appliance and its individual shutoff valve must be disconnected from gas supply piping system during any pressure testing of that system at pressures in excess of ½... -
Page 29: Finalizing The Installation
FINALIZING THE INSTALLATION FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When fireplace is first lit, the flames will be blue. Flames will gradually turn yellowish-orange during first 15 minutes of operation. If flames remain blue, or become dark orange with evidence of sooting (black tips), the burner tube venturi may need adjustment. -
Page 30: Restrictor Usage / Troubleshooting / Installation / Modification
FINALIZING THE INSTALLATION RESTRICTOR USAGE: Turn fireplace on and allow to burn for 15 minutes. If flames indicate there is excessive draft (flickering, short flames), a restrictor may be necessary. If flames indicate insufficient draft (lifting or ghosting flames), a previously installed restrictor may need to be modified or removed. WARNING: TO AVOID PROPERTY DAMAGE OR PERSONAL INJURY, ALLOW FIREPLACE AMPLE TIME TO COOL BEFORE MAKING ANY ADJUSTMENTS AND / OR INSTALLATIONS. -
Page 31: Seasonal Heat Dump
FINALIZING THE INSTALLATION SEASONAL HEAT DUMP This fireplace insert has been manufactured with a heat dump damper located at the inside top of firebox. This allows infinite control over the amount of heat emitted into the living area without affecting flame height. INSTALLER: Please install this fireplace insert with the heat dump in the closed position. -
Page 32: Maintenance
MAINTENANCE The appliance is required to be inspected at least once a year by a professional service person. The compartment below firebox (behind lower grill) must be cleaned at least once a year, more frequent cleaning may be required due to excessive a year. -
Page 33: Troubleshooting
TROUBLESHOOTING CAUTION: THE FOLLOWING MUST BE PERFORMED BY A QUALIFIED TECHNICIAN. NO SPARK FROM ELECTRODE TO PILOT WHEN PIEZO BUTTON IS TRIGGERED. A. Check wiring at back of piezo for proper connection. Check wiring at electrode for proper connection. C. Check position of electrode (1/8” (3mm) between electrode and pilot). Readjust if necessary. Look for arc below electrode and along electrode wire. - Page 34 TROUBLESHOOTING BURNER WILL NOT LIGHT A. Gas control knob not turned to ON. B. ON/OFF switch not turned on. C. Remote, wall switch or thermostat not turned ON. D. Plugged main burner orifice. E. Remote, wall switch ,thermostat or ON/OFF switch wires defective. ♦...
- Page 35 TROUBLESHOOTING PILOT AND BURNER EXTINGUISH WHILE IN OPERATION A. No LP (propane) in tank. ♦ Check tank and refill if necessary. B. Glass frame assembly not installed correctly. ♦ Refer to page 9 in this manual for proper glass frame assembly installment instructions. C.
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Page 36: Conversion Kit Instructions
CONVERSION KIT INSTRUCTIONS #OCK-S30A NAT GAS CONVERSION KIT #OCK-S47A LP GAS CONVERSION KIT WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturers instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result, causing property damage, personal injury or loss of life. -
Page 37: Replacement Parts List
REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact them for availability and pricing. 911XXL / 911XXL-RAD MILLIVOLT BOARD AND PARTS XXL-770 911XXL Millivolt Board - Nat Gas 700-092 Millivolt Generator XXL-771 911XXL Millivolt Board - LP Gas 700-059 Thermocouple 700-023... -
Page 38: Warranty
LIMITED WARRANTY PAGE 37... - Page 39 LIFETIME WARRANTY PAGE 38...
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