kozy heat 932 Direct Vent Installation And Operating Manual
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kozy heat 932 Direct Vent Installation And Operating Manual

kozy heat 932 Direct Vent Installation And Operating Manual

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GAS FIREPLACE
WARNING
: This product must be
installed by a licensed plumber or
gas fitter when installed in the
Commonwealth of Massachusetts.
IMPORTANT: Installation of a CO detector is
required in the fireplace room when installed
in the Commonwealth of Massachusetts.
WARNING:
If the information in these instructions are not followed exactly, a fire or
explosion may result, causing property damage, personal injury or loss of life.
◙
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
IF YOU SMELL GAS:
◙ Do not light any appliance.
◙ Do not touch any electrical switch: do not use any phone in your building.
◙ Immediately call gas supplier from a neighbors phone. Follow the gas supplier instructions.
◙ If you cannot reach your gas supplier, call the fire department.
◙ Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home,
where not prohibited by local codes.
This appliance is only for use with the type (s) of gas indicated on
the rating plate. A conversion kit is supplied with the appliance.
#216-F-21-4
INSTALLATION
OPERATING MANUAL
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
www.kozyheat.com
AND
March 2009 - R20

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Summary of Contents for kozy heat 932 Direct Vent

  • Page 1 INSTALLATION OPERATING MANUAL INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE. CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE. GAS FIREPLACE WARNING : This product must be installed by a licensed plumber or gas fitter when installed in the Commonwealth of Massachusetts. IMPORTANT: Installation of a CO detector is required in the fireplace room when installed in the Commonwealth of Massachusetts.
  • Page 2 Please retain this owner‟s manual for future reference. CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials and assembled by trained craftsmen who take pride in their work. The burner and valve assembly are 100% test-fired and the complete fireplace is thoroughly inspected before packaging to ensure that you receive a quality product.

  • Page 3: Table Of Contents

    INDEX SAFETY REQUIREMENTS / SPECIFICATIONS………………………………………………………………… Cover / 3 COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS…………………………..…………………………. APPROVED VENT SYSTEMS ……………..…………………………………………………………………………….. CLEARANCE REQUIREMENTS ……………………..………………………………………………………………….. GAS CONVERSION INFO ……………………………..…………………………………………………………………. INSTALLATION LOCATION OPTIONS …………………..…………………………………………………………….. PREPARING FIREPLACE FOR INSTALLATION ……………………..………………………………………………. ROUGH-IN CHIMNEY OPENING ……………………………. 8 ROUGH-IN WALL ENCLOSURE …………………………….. 8 VENTING REQUIREMENTS …………………………………………………………..…………………………………...

  • Page 4: Safety Requirements / Specifications

    This appliance has been tested to and complies with ANSI Z21.88b-2008/CSA 2.33b-2008, “VENTED GAS FIRE- PLACE HEATER”. Installation must conform with local building codes, or, in the absence of local building codes, with the national fuel gas code, ANSI Z223.1, NFPA 54 - current edition, or the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3288.

  • Page 5: Commonwealth Of Massachusetts Requirements

    COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS NOTE: The following requirements reference various Massachusetts and national codes not contained in this manual. For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, includ- ing those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: INSTALLATION OF CARBON MONOXIDE DETECTORS...

  • Page 6: Approved Vent Systems

    Rigid Pipe (4”x6⅝”): (vertical applications only) - #745 Flexible TERMINATION KIT - for - #923-C adapter (Kozy Heat part) is required to terminations 4' for less. adapt the flue collar to the following systems. - #718 Flexible TERMINATION KIT - for ●...

  • Page 7: Preparing Fireplace For Installation

    A) PREPARE THE FIREPLACE Figure 2 REMOVE THE GLASS ASSEMBLY. See Figure 2. A. Locate the spring-loaded latch handles securing the glass assembly (under the firebox). B. Pull the handles out, then down to release the glass assembly. C. Pull the bottom of the glass assembly out and lift up off the tabs (at the top).

  • Page 8: Installation Location Options

    INSTALLATION OPTIONS Figure 3 Page 7...

  • Page 9: Rough-In Chimney Opening

    5. Cut a hole for the firestop, 9 1/2" x 9 1/2". The top of this hole must be a minimum of: - 42 1/2" * (A) above the height of the hearth (hearth is optional See Figure 4A. FIRESTOP Important: This measurement is determined by the vertical height and horizontal length of the venting application desired.

  • Page 10: Venting Requirements

    - #746 Flexible EXTENSION KIT - used to extend the #745 or #718. The extension kit is expands to 6'. VERTICAL TERMINATIONS Rigid Pipe (4”x6⅝”) : (vertical applications only) - #923-C adapter (Kozy Heat part) is required to adapt the flue collar to the following systems. ● Simpson Dura Vent ● Selkirk ●...
  • Page 11 RESTRICTOR INSTALLATION The restrictor plate included in the fireplace components packet can be installed as either a large or small restrictor, depending on your specific vertical venting configuration. Figure 6A There are several factors which can affect proper draft of the Large Restrictor vent system and the burner operation of a fireplace.

  • Page 12: Termination Vent Cap Location

    TERMINATION VENT CAP LOCATION This gas appliance must not be connected to a chimney serving any other appliance. Terminations against vinyl siding must use a vinyl siding protector. Follow instructions included. DO NOT RECESS TERMINATION KIT INTO OUTSIDE BUILDING MATERIALS - i.e.: brick, stone, siding, etc. If necessary, extend framing so that termination kit will be exposed once building materials are installed.

  • Page 13: Venting Requirements

    HORIZONTAL VENTING REQUIREMENTS MINIMUM VERTICAL RISE* FROM TOP OF UNIT: 18 IN. (to top of 7” pipe) MINIMUM HORIZONTAL RUN: 6 IN. MAXIMUM HORIZONTAL RUN: 20 FT. (Horizontal runs must maintain 1/4” rise per ft.) TOTAL HORIZONTAL & VERTICAL RUN MUST NOT EXCEED 32 FT. *Minimum vertical rise directly off the top of the unit is determined by the length of the horizontal run.

  • Page 14: Flexible Vent System Installation

    INSTALLATION OF THE #700 SERIES FLEXIBLE HORIZONTAL DV TERMINATION KIT(S) NOTE: #700 Series vent kits must be supported every 3 ft. to maintain proper rise. The flex pipe is permanently attached to the exterior wall plate. Do not attach the #745 or #718 termination kit to the fireplace (or extension kit) until it has passed through the wall.

  • Page 15: Fan Installation

    FAN KIT INSTALLATION (OPTIONAL) INSTALLATION OF THIS FAN SHOULD ONLY BE PERFORMED BY A QUALIFIED INSTALLER IMPORTANT: THE FAN IS EASIEST TO INSTALL BEFORE THE MILLIVOLT BOARD IS CONNECTED TO THE GAS LINE. IMPORTANT: IF THE LOWER GRILL HAS BEEN INSTALLED, IT MUST BE REMOVED TO PROPERLY INSTALL THIS FAN.
  • Page 16 FAN KIT INSTALLATION (continued) Remove the lower grill, if installed. OPTIONAL: For easier installation, the fans may be separated by unplugging the three-prong plug from the receptacle in the right fan assembly. Slide the left fan (A) (without receptacle) through the lower grill opening (right side of the valve) and place over the (2) left mounting studs (B) located towards the back of the fireplace.

  • Page 17: Gas Line Requirements & Installation

    RUN THE GAS LINE Caution: Installation of a gas line must only be performed by a qualified person in accor- dance with local building codes. GAS CONVERSIONS: This fireplace is standard for use with Natural Gas. An LP Gas conversion kit is included with this fireplace. Follow instructions included with this conversion kit.

  • Page 18: Millivolt Board Removal

    RUN THE GAS LINE (continued) Run the gas line. An accessible shut off valve must be installed up stream from the regulator. NOTE: Do not run the incoming gas line in a manner that would obstruct the operation of the fan. This fireplace is designed to accept either a 3/8"...

  • Page 19: Millivolt Board Installation

    INSTALLING THE BOARD. NOTE: This fireplace is fitted with a gasket to seal the millivolt board to the firebox. Make certain this gasket is prop- erly placed around the opening before installing the millivolt board. Place the board into the firebox, aligning the (8) 1/4" holes in the board to the (8) mounting studs on the firebox bottom.

  • Page 20: Log Installation

    LOG INSTALLATION #932 DV LOG INSTALLATION. See Figures 13A - 13C This #932-500A log set includes: (1) „AD‟ log (1) „BI‟ log (1) „AJ‟ log (1) „AG‟ log (2) „M‟ logs (1) „C‟ log (1) „HB‟ log (1) Rock wood embers pkt. NOTE: THE „AD‟, „AG‟, &...

  • Page 21: Thermostat, Remote Control, Wall Switch

    THERMOSTAT, REMOTE CONTROL OR WALL SWITCH INSTALLATION CAUTION: DO NOT CONNECT HIGH VOLTAGE (115V) TO ANY OF THESE SYSTEMS If desired, a thermostat, wall switch, or remote control assembly may be used to turn the fireplace „OFF‟ and „ON‟. ONLY one of these may be installed. Follow in- structions included with each assembly.

  • Page 22: Completing Fireplace Installation

    COMPLETE THE INSTALLATION SECURE THE FIREPLACE: NOTE: Nailing flanges are attached to the sides of the fireplace. Loosen but do not remove the screws securing the nailing flanges to the fireplace. Remove nailing flanges. Locating the keyhole slots on the nailing flange, simply place over the screws and slide forward to the desired position, then tighten the screws.
  • Page 23 COMPLETE THE INSTALLATION (continued) REPLACE THE GLASS. Refer also to Figure 2, page #6. Align the slots in the top of the glass assembly over the tabs on the fireplace. Place the glass assembly so it is flush with the front of the fireplace front. Secure the assembly to the fireplace by pushing the two spring loaded handles (located under the firebox) back, locking them into position.

  • Page 24: Lighting & Shutdown Procedures

    LIGHTING AND SHUTDOWN PROCEDURES NOTE: Prior to lighting, check all fittings for leakage. This is accomplished by applying soapy water on all connections made. If there is any leak- age, bubbles will appear at the point of connection. If bubbles occur, tighten the fittings until the bubbles no longer appear. IMPORTANT: TEST ALL CONNECTIONS WHETHER FIELD OR FACTORY MADE NOTE: The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½...
  • Page 25 LIGHTING AND SHUTDOWN PROCEDURES (continued) LIGHTING 5 MINUTES Set thermostat to the lowest setting, if installed. Turn off all electrical power to the appliance. (Fan). Open lower grill to access the gas valve & controls. A. Push gas control knob in slightly and turn clockwise to “OFF”.
  • Page 26 LIGHTING AND SHUTDOWN PROCEDURES (continued) TURNING BURNER OFF G. To turn the burner „OFF‟, depress the ON/OFF rocker switch to „OFF‟, turn „off‟ wall switch or adjust setting on the thermostat or remote control. NOTE: The pilot will stay lit TURNING PILOT OFF H.

  • Page 27: Pressure Testing

    PRESSURE TESTING IMPORTANT NOTICE: Pressure check taps for the manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure tap marked „OUT‟ measures outgoing pressure and the pressure tap marked „IN‟ measures in coming pressure. Follow instructions below for proper testing procedures. NOTE: The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of ½...

  • Page 28: Maintenance Requirements

    MAINTENANCE REQUIREMENTS MILLIVOLT BOARD SYSTEM The appliance must be inspected at least once a year by a professional service person. Annual cleaning of the burner is required. burner cover may be removed for easier access. NOTE: INSTALLATION AND REPAIR SHOULD BE Remove the logs.

  • Page 29: Troubleshooting Guide

    TROUBLESHOOTING GUIDE NOTE: The millivolt board includes the following items: Valve, pilot assembly, piezo, electrode, rocker switch, burner, ori- fice and orifice holder. If any of these items are defective, contact your dealer for the appropriate repair / replacement pro- cedures to follow.

  • Page 30: Troubleshooting Guide

    TROUBLESHOOTING GUIDE (continued) PROBLEM CAUSE SOLUTION Burner won't light. Pilot not lit. Relight pilot. Regulator valve not turned “on”. Turn valve to "on". Rocker switch not turned “on”. Press bottom of switch. Rocker switch wire not connected. Check wiring diagram Figure 19 to ensure that all wires are secure.

  • Page 31: Replacement Parts

    932-G900B Back Refractory Panel 932-G900S Side Refractory Panel - 1 pc. CONSULT YOUR DEALER FOR OTHER OPTIONS WHICH MAY BE AVAILABLE. 932 DIRECT VENT GAS FIREPLACE Manufactured by: Hussong Mfg. Company, Inc. 204 Industrial Park Drive Lakefield, MN 56150 800-253-4904...

  • Page 32: Warranty

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