Table of Contents
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ELEC
ELECTRICAL COMPONENTS......................................................................... 7-1
ELECTRICAL BOX........................................................................................... 7-2
EXPLODED DIAGRAM ............................................................................. 7-2
REMOVAL AND INSTALLATION CHART ............................................... 7-2
ELECTRICAL ANALYSIS ................................................................................ 7-8
INSPECTION............................................................................................. 7-8
Digital circuit tester ........................................................................... 7-8
Low resistance measurement .......................................................... 7-8
Peak voltage measurement.............................................................. 7-9
Peak voltage adaptor ........................................................................ 7-9
Test harness ................................................................................... 7-10
IGNITION SYSTEM....................................................................................... 7-11
WIRING DIAGRAM................................................................................. 7-11
IGNITION SPARK GAP........................................................................... 7-12
IGNITION SYSTEM PEAK VOLTAGE.................................................... 7-13
SPARK PLUGS ....................................................................................... 7-14
SPARK PLUG CAPS ............................................................................... 7-14
IGNITION COIL ....................................................................................... 7-14
ENGINE STOP SWITCH ......................................................................... 7-15
THERMO SWITCH.................................................................................. 7-15
STARTING SYSTEM..................................................................................... 7-16
WIRING DIAGRAM................................................................................. 7-16
BATTERY ................................................................................................ 7-17
WIRING CONNECTIONS ....................................................................... 7-17
FUSE ....................................................................................................... 7-17
STARTER SWITCH ................................................................................. 7-17
STARTER RELAY.................................................................................... 7-18
STARTER MOTOR ........................................................................................ 7-19
EXPLODED DIAGRAM ........................................................................... 7-19
REMOVAL AND INSTALLATION CHART ............................................ 7-19
SERVICE POINTS ................................................................................... 7-22
Armature inspection ....................................................................... 7-22
Brush holder inspection ................................................................. 7-23
Starter motor front cover inspection............................................. 7-23
CHAPTER 7
ELECTRICAL SYSTEM
E
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