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5 HP Outboard • Troubleshooting & Repair Manual
Section 5 • Assembly
Install Carburetor
1. Place a new intake gasket
the control bracket
5
Figure 107 — Carburetor Installation
1
2
3
1
2. Place a new intake gasket
bracket
and the carburetor
5
3. Using carburetor mounting screws
place carburetor and gasket on control bracket.
4. Install carburetor assembly to the cylinder head with
two mounting screws
90 in. lbs. (10 Nm).
NOTE
: Use new screws or Locktite sealant to
prevent screws from vibrating loose.
5. Install a new air horn gasket
the carburetor.
6. Install fuel pump and connect fuel lines.
7. Install speed limiter.
between
(Figure 107)
6
and the cylinder head.
4
5
6
between the control
4
.
3
to align parts,
1
. Torque screws to
1
and the air horn to
2
Install Pulley and Spring
1. Lay starter housing on workbench.
2. Assemble starter pulley
pivot post
in housing
2
Figure 108 — Starter Pulley
3. Rotate pulley counterclockwise until slight resistance
is felt, indicating that spring is engaged in spring tab
(Figure 109).
Figure 109 — Engage Pulley Spring
57
to center
(Figure 108)
1
.
1
2
5
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