Briggs & Stratton 5 HP Manuals

Manuals and User Guides for Briggs & Stratton 5 HP. We have 1 Briggs & Stratton 5 HP manual available for free PDF download: Troubleshooting & Repair Manual

Briggs & Stratton 5 HP Troubleshooting & Repair Manual

Briggs & Stratton 5 HP Troubleshooting & Repair Manual (76 pages)

Brand: Briggs & Stratton | Category: Outboard Motor | Size: 3.6 MB

Table of Contents

Table of Contents
3
Introduction

5
- Starting Engine
  6
- In the Interest of Safety
  7
- Safety Alert Symbols
  7
- Fuel Recommendations
  8
- Gasoline
  8
- Oil Recommendations
  8
- Lubrication System
  8
- Engine Oil
  8
- Oil Drain Plug, Oil Fill and Dipstick
  8
- Gear Selector
  9
- Operation
  9
- Reverse
  10
- Neutral
  10
- Forward
  10
- Changing Gear Case Oil
  11
Troubleshooting

13
- Check Lower Unit
  15
- No Start - Hard Start
  15
- Vibration
  15
- Power Loss
  15
- Noise
  15
- Cooling
  15
- Check Ignition
  16
- Armature Test
  17
- Tests for no Spark
  17
- Neutral Switch Test
  18
- Check Compression
  19
- Cylinder Leak down Test
  19
- Check Carburetion
  20
- Steering Tension
  20
- Propeller Service
  21
Disassembly

23
- Cooling Shroud
  25
- Removal
  25
- Power Head
  25
- Blower Housing
  26
- Magnetron™ Ignition
  26
- Flywheel
  27
- Inspect Flywheel Key, Keyway, Flywheel and Crankshaft
  28
- Carburetor
  28
- Disassemble Carburetor
  29
- Carburetor Cleaning
  29
- Cylinder Head
  30
- Prepare Cylinder Head for Removal
  30
- Remove Valve Cover
  30
- Disassemble Cylinder Head
  30
- Crankshaft & Camshaft
  31
- Oil Slinger Lubrication
  31
- Piston and Connecting Rod
  32
- Gear Case Disassembly
  32
- Sliding Clutch
  34
- Midsection
  35
- Disassembly
  35
- Throttle Cable
  36
- Replacement
  36
- Rewind Starter
  36
- Remove Rope
  36
- Inspect Rope
  36
- Remove Pulley and Spring
  36
- Inspect Spring, Starter Housing and Pulley
  37
  - Overhaul
    39
- Magnetron Ignition
  41
- Remove Armature
  41
- Inspect Valve Springs
  41
- Inspect Valve Guides
  41
- Finish Ream Valve Guides
  41
- Reface Valves and Seats
  41
- Remove Piston Rings
  41
- Check Piston Ring Groove Wear
  42
- Check Piston Ring End Gap
  42
- Check Connecting Rod
  42
- Undersized Connecting Rods
  42
- Check Piston Pin and Piston Pin Bore
  43
- Inspect Crankshaft
  43
- Inspect Camshaft
  44
- Check Cylinder
  44
- Cylinder Resizing
  44
- Set up for Honing
  44
- Hone Cylinder
  45
- Cylinder Finish ("Cross Hatch")
  45
- Cylinder Cleaning
  46
- Check Camshaft Bearings
  46
- Check Crankshaft Bearings
  46
- Remove DU™ Magneto Bearing
  46
- Install DU™ Magneto Bearing
  47
- Oil Seals
  47
Assembly

49
- Piston and Connecting Rod
  51
- Piston Rings
  51
- Compress Piston Rings
  51
- Crankshaft Installation
  52
- Install Connecting Rod & Piston
  52
- Install Camshaft
  53
- Install Sump
  53
- Crankshaft End Play
  53
- Install Flywheel
  54
- Install Armature
  54
- Armature Air Gap
  54
- Cylinder Head Assembly
  55
- Install Cylinder Head Plate and Rocker Arm Studs
  55
- Install Valves
  55
- Install Valve Springs and Retainers
  55
- Install Cylinder Head
  56
- Install Rocker Arms
  56
- Adjust Valve Clearance
  57
- Install Valve Cover
  57
- Carburetor Assembly
  57
- Install Welch Plug
  57
- Install Choke Shaft
  58
- Install Throttle Shaft
  58
- Install Inlet Needle and Float
  58
- Install Carburetor
  59
- Install Pulley and Spring
  59
- Install Pawls, Pawl Springs & Retainer Assembly
  60
- Wind Spring & Install Rope
  60
- Install Blower Housing
  61
- Gear Case Assembly
  61
- MID Section Assembly
  64
- Install Power Head
  65
- Cooling Shroud Installation
  66
- Adjust Throttle Cable
  66
- Idle Adjustment
  67
Appendix

69

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