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2. Press in until plug is flat. Do not cave in plug.
3. After plug is installed, seal outside edge of plug with
fingernail polish or non-hardening sealant.
Install Choke Shaft
1. Install choke shaft
. Rotate choke shaft until lever is as shown
2. Insert and center choke plate
shaft, with dimples
Figure 104 — Choke Shaft
2
3
4
Install Throttle Shaft
1. Install throttle shaft
.
3
2. Turn shaft until flat is facing out.
3. Lay throttle plate on shaft with numbers
and install screw
5
Figure 105 — Throttle Shaft
2
4
and felt washer
(Figure 104)
1
.
in slot of choke
3
as shown.
4
and foam washer
(Figure 105)
2
facing out
1
4
.
3
5 HP Outboard • Troubleshooting & Repair Manual
Install Inlet Needle and Float
1. Install inlet needle
install assembly to carburetor body.
2. Insert float hinge pin
pin bosses. Float height is non-adjustable.
2
3. Install rubber gasket on carburetor and lay float bowl
on body.
Figure 106 — Assemble Carburetor
1
4. Place fiber washer
main jet. Torque nut to 50 in. lbs. (6 Nm).
1
56
Section 5 • Assembly
to float
(Figure 106)
5
4
and center pin between float
3
1
2
3
4
5
over main jet
and install
2
1
and
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