Table Of Contents - Briggs & Stratton 5 HP Troubleshooting & Repair Manual

5 HP Outboard • Troubleshooting & Repair Manual

Table of Contents

1
INTRODUCTION
In the Interest of Safety
Safety Alert Symbols
Fuel Recommendations
Gasoline
Oil Recommendations
Lubrication System
Engine Oil
Oil Drain Plug, Oil Fill and Dipstick
Gear Selector
Operation
Reverse
Neutral
Forward
Changing Gear Case Oil
2
TROUBLESHOOTING
Check Lower Unit
No Start - Hard Start
Vibration
Power Loss
Noise
Cooling
Check Ignition
Armature Test
Tests for No Spark
Neutral Switch Test
Check Compression
Cylinder Leak Down Test
Check Carburetion
Steering Tension
Propeller Service
TABLE OF CONTENTS
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5
5
6
6
6
6
6
6
7
7
8
8
8
9
13
13
13
13
13
13
14
15
15
16
17
17
18
18
19
1
DISASSEMBLY
Cooling Shroud
Removal
Power Head
Blower Housing
Magnetron™ Ignition
Flywheel
Inspect Flywheel Key, Keyway,
Flywheel and Crankshaft
Carburetor
Disassemble Carburetor
Carburetor Cleaning
Cylinder Head
Prepare Cylinder Head for Removal
Remove Valve Cover
Disassemble Cylinder Head
Crankshaft & Camshaft
Oil Slinger Lubrication
Piston and Connecting Rod
Gear Case Disassembly
Sliding Clutch
Midsection
Disassembly
Throttle Cable
Replacement
Rewind Starter
Remove Rope
Inspect Rope
Remove Pulley and Spring
Inspect Spring, Starter Housing and Pulley 35
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