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freightliner WALK-IN VAN CHASSIS Operator's Manual

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WALK-IN VAN
CHASSIS
STI-471-6
A24-01451-000
Operator's Manual

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Summary of Contents for freightliner WALK-IN VAN CHASSIS

  • Page 1 WALK-IN VAN CHASSIS Operator’s Manual STI-471-6 A24-01451-000...

  • Page 2: Event Data Recorder

    To preserve our environment, fol- This vehicle must be regularly inspected and main- low appropriate environmental rules and regulations tained as indicated in the Walk-In Van Chassis Main- when disposing of materials. tenance Manual, and in the Pre- and Post-Trip In-...

  • Page 3: Reporting Safety Defects

    However, NHTSA cannot become involved in individual problems between you, your dealer, or Freightliner Custom Chassis Corporation. To contact NHTSA, you may call the Vehicle Safety Hotline toll-free at 1-888-327-4236 (TTY: 1-800-424-9153);...

  • Page 4: Table Of Contents

    Contents Chapter Page Introduction, Environmental Concerns and Recommendations, Event Data Recorder, Emissions and Fuel Efficiency Compliance, Customer Assistance Center, Reporting Safety Defects ....Foreword Vehicle Identification .

  • Page 5: Vehicle Identification

    Vehicle Identification Component Information Label ............1.1 Vehicle Identification Number (VIN) .
  • Page 6 Vehicle Identification Component Information Label tire and rim label, then the tires and rims determine the load limitations on each of the axles. NOTE: Labels shown in this chapter are ex- Incomplete vehicles intended for service in the U.S. amples only. Actual specifications may vary from have an incomplete vehicle certification label at- vehicle to vehicle.
  • Page 7 Vehicle Identification 12/04/2001 f080122 Fig. 1.3, Vehicle Identification Number Label, Typical have aftertreatment equipment, depending upon local Vehicle Emission Control Information statutory emissions guidelines. See Table 1.1. Label A reference label included with the driver’s documen- Model year 2013 and later vehicles meet additional tation package contains important warning indicators requirements as specified by federal greenhouse gas in the instrument cluster that pertain to the ATS.
  • Page 8 Vehicle Identification Applicable Emissions System Based on Build Date and EPA Regulations Build Date Regulation: Emissions Components GHG17: GHG14 components plus OBD16 instrumentation and sensor upgrades, and From January 1, 2016 component technology that meets NHTSA and EPA 2017 fuel efficiency and greenhouse gas emission standards (GHG17) requirements.
  • Page 9 Vehicle Identification CERTIFIED CLEAN IDLE 02/20/2012 f080179 Fig. 1.6, CARB Clean Idle Label...

  • Page 10: Instruments

    Instruments Ametek Instrument Panel ............2.1 Warning and Indicator Lights .

  • Page 11: Ametek Instrument Panel

    Instruments Ametek Instrument Panel messages. Unless noted otherwise, the priority mes- sage will take over the whole screen, allowing mul- tiple messages to be displayed in five second inter- The following information describes a typical instru- vals. ment panel manufactured by Ametek. Figure 2.1 Fig.

  • Page 12: Startup Screen

    Instruments 10/13/2009 f611051 1. Fuel Gauge 5. Toggle Button, Down 2. Speedometer 6. Message Display Center 3. Coolant Temperature Gauge 7. Diesel Exhaust Fluid (DEF) Gauge 4. Toggle Button, Right 8. Engine Oil Pressure Gauge Fig. 2.1, Typical Ametek Instrument Panel (diesel), EPA10 and Newer Engines Setup Menu LCD Contrast Select Display Units...

  • Page 13: Maintenance Intervals

    Instruments 10/13/2009 f611053 1. HEV Performance Gauge 6. Coolant Temperature Gauge 2. Speedometer 7. Message Display Center 3. HEV Battery Gauge 8. Engine Oil Pressure Gauge 4. Toggle Button, Right 9. Diesel Exhaust Fluid (DEF) Gauge 5. Toggle Button, Down 10.
  • Page 14 Instruments 09/23/2009 f611049 1. Fuel Gauge 5. Toggle Button, Down 2. Speedometer 6. Message Display Center 3. Coolant Temperature Gauge 7. Engine Oil Pressure Gauge 4. Toggle Button, Right Fig. 2.3, Typical Ametek Instrument Panel (diesel), EPA07-Compliant • TRANS OIL FILTER FUNCTIONAL or TRANS OIL check gauges FILTER CLOGGED.
  • Page 15 Instruments 09/23/2009 f611050 1. HEV Performance Gauge 6. Coolant Temperature Gauge 2. Speedometer 7. Message Display Center 3. HEV Battery Gauge 8. Engine Oil Pressure Gauge 4. Toggle Button, Right 9. Fuel Gauge 5. Toggle Button, Down Fig. 2.4, Typical Ametek Instrument Panel (HEV), EPA07-Compliant sub-menu.
  • Page 16 Instruments SETUP Right Press Down Hold Current Units = English Down Press Down Press Current Units = Current Units = English Metric Current Units = Right Press Metric Right Press Select Display Units highlighted Down Hold Right Press Down Hold Startup Screen = Enabled Right Press...

  • Page 17: Warning Lamp

    Instruments Diagnostics Screens AA,AB,AC Format For J1587 Down Press Note 5: Display Next Fault Screen Z scrolls to display the following items: ENGINE FAULTS TRANSMISSION FAULTS Right Press Right Press ABS FAULTS Engine Faults Menu CHECK OUTPUTS Highlighted Down Hold CHECK DATA INPUTS ODOMETER DIAGNOSTICS CHECK GAUGES...
  • Page 18 Instruments Check Binary Inputs driver to select each analog input. This information is continuously updated to assist in troubleshooting. To The check binary inputs screen displays the pin num- navigate to the check analog input screen, see ber and status of each binary input. The toggle but- Fig.

  • Page 19: Warning And Indicator Lights

    Instruments Down Press Change to Next Input Screen AK Right Press Input Name Check Analog Inputs Menu Right || Hold Down Pin pp of 26 Highlighted xx.x Units Down Press Scroll Screen Down 1 Line Screen AL Right Press ECUs on Data Bus Menu Check Data Link Right || Hold Down...
  • Page 20 Instruments Ignition On or Headlamps On or Marker Lamps On or Park Brake Off ACTIVE Ignition Off & IGNITION ( Headlamps On or Marker Lamps On or Park Brake Off ) Ignition On Ignition Ignition IGNITION ON NORMAL MODE SELF TEST Self Test Enabled DISPLAY...
  • Page 21 Instruments SELF TEST The Self Test screens display the FCCC logo in normal video (Screen A) and in reverse video (Screen B) Startup Screen Enabled Screen A XXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXX Screen Displayed for 1.5 Seconds Startup Screen Disabled Screen B XXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXX...

  • Page 22: Check Engine Indicator

    Instruments DISPLAY MESSAGES Right Hold Reset Highlighted Item Down Hold (if resettable) Make No Changes Screen D Screen C Right Press Selected Line 1 Data Favorites Display Menu Selected Line 2 Data Highlight First Item in List Average Fuel Economy Selected Line 3 Data Gear Attained Status Right Press...

  • Page 23: Abs Indicator

    Instruments AUXILIARY SCREENS Right Press Setup SETUP highlighted SETUP. Right Press Maintenance MAINTENANCE highlighted Screen G SETUP MAINTENANCE DIAGNOSTICS Down Press Right Press Highlight next Diagnostics DIAGNOSTICS line of list. highlighted At middle, wrap to top Down Hold Right Press TRIP DATA Trip Data highlighted...
  • Page 24 Instruments MAINTENANCE Maint Menu Right Press Down Hold Down Press (Right & Exit Highlight next highlighted) line of list. Right Hold At middle, Oil Change Baseline + Oil Change wrap to top Oil Change Distance >= Baseline = Odometer Odometer Right Press Right Press Right Press...
  • Page 25 Instruments Right Press Right Press Transmission Oil Life Down Hold Highlighted Right Hold Send SPN 1584 = 37 Right Press Down Hold Right Press Right Press Transmission Maint Menu Oil Filter Down Hold Highlighted Right Hold Send SPN 1584 = 39 Right Press Down Hold AUXILIARY...

  • Page 26: Speedometer And Tachometer

    Instruments Trip Data Down Press Highlight next line of list. At bottom, Right Press wrap to top Right Press Correct Passcode / Reset All Reset Trip Highlighted Data (Right & Exit highlighted) Down Press Wrong Passcode / Note 6: Screen AO scrolls to display the following items: Trip Time Right Press...

  • Page 27: Standard Instruments

    Instruments WARNING MESSAGES Msg Displayed for 5 Sec. / Display Next Entry in Warning Message List Display 1 Message in Warning Message List Screen AN WARNING Any Button Press Warning Message No Warning Messages in List / DISPLAY MESSAGES 02/06/2012 f040799 Fig.

  • Page 28: Low Oil Pressure Warning

    Instruments IGNITION OFF Park Brake Off Park Brake On Park Brake On Headlamps Off & Ignition On Marker Lamps Off & Park Brake On IGNITION 02/06/2012 f040800 Fig. 2.17, Ignition Off (shown when ignition is keyed OFF) Low Oil Pressure Warning the engine until the cause has been determined and corrected.

  • Page 29: Optional Instruments

    Instruments 09/21/2009 f611052 1. Maintenance Warning Light 8. Wait to Start Warning Light 15. Fasten Seat Belt Warning 2. Left-Turn Signal Arrow 9. ABS Indicator 16. Air Brake Indicator (low air 3. High Exhaust System 10. Shift Inhibit Indicator warning) Temperature (HEST) Lamp 11.
  • Page 30 Instruments 09/21/2009 f611054 1. Maintenance Warning Light 8. Wait to Start Warning Light 15. Fasten Seat Belt Warning 2. Left-Turn Signal Arrow 9. ABS Indicator 16. Air Brake Indicator (low air 3. High Exhaust System 10. Shift Inhibit Indicator warning) Temperature (HEST) Lamp 11.

  • Page 31: Controls

    Controls Ignition Switch and Key ............3.1 Electrical System General Information .

  • Page 32: Ignition Switch And Key

    Battery Disconnect Switch (optional) Some Walk-In Van chassis may be equipped with a battery disconnect switch that can be used to prevent unwanted drain from the vehicle battery when the vehicle is not in use or is in storage.
  • Page 33 Controls Headlight and Panel Light Controls The control knob for the headlights, side marker lights, taillights, parking lights, license plate lights, and panel lights is located on the instrument panel. Fig. 3.3 Fig. 3.4. Control knob positions are as follows: •...

  • Page 34: Turn Signal Switch

    Controls Turn Signal Switch The turn signal switch lever is mounted on the steer- ing column. See Fig. 3.6. Pushing the lever down turns on the left-turn signal lights; pulling the lever up turns on the right-turn signal lights. When one of the signal lights is on, a green indicator light flashes at the left or right side of the warning and indicator light panel.
  • Page 35 Controls Cruise Control (optional) WARNING Do not use the cruise control system when driv- ing conditions do not permit maintaining a con- stant speed, such as heavy traffic or on roads that are winding, icy, snow covered, slippery, or roads with a loose driving surface. Failure to fol- low this precaution could cause a collision or loss of vehicle control, possibly resulting in per- sonal injury or property damage.

  • Page 36: Braking And Steering Controls

    (after adjustment), check the brake lining leased (pushed) position. thickness. For instructions, see Group 42 of the Walk-In Van Chassis Maintenance Manual. NOTE: The emergency release will not work in all cases. The system requires hydraulic fluid to Hydraulic Parking Brake (optional) provide pressure for the procedure to work.

  • Page 37: Dash-Mounted Controls

    Controls in 10 minutes, or longer depending on internal pressure. Tilt/Telescope Steering Column Lever Adjustment (optional) To change the position of the steering wheel, pull the lever upward and move the steering wheel to the de- sired position. See Fig. 3.10.

  • Page 38: Windshield Wiper Switch

    Controls See the engine operation manual for details on operation of the regen switch. Low Idle Adjustment Switch NOTE: The low idle adjustment switch is not available on hydraulic hybrid units. On some vehicles equipped with Cummins ISB en- gines, the engine low idle speed can be adjusted in 25 rpm increments with a low idle adjustment switch.

  • Page 39: Engines

    Engines Engine Starting ..............4.1 Engine Operation .

  • Page 40: Engine Starting

    Engines Engine Starting NOTICE General Information Do not crank the engine for more than 30 sec- onds at a time. Wait two minutes after each try to This engine chapter is to serve as a guide for best allow the starter to cool. Failure to do so could practices only.

  • Page 41: Engine Operation

    flexibility. The driver • Have the alternator output checked at an au- who stays in top gear and uses the wider speed thorized Freightliner dealer. range will achieve the best fuel economy. • Check the condition and tension of the drive...

  • Page 42: High Idle Options

    Engines • Refer to the engine manufacturer’s operation The Voltage-Based Auto High Idle system is dis- manual for recommended heaters, low- engaged by depressing the service brake pedal. viscosity lubricating oils, winter-grade fuels, IMPORTANT: The Voltage-Based Auto High Idle and approved coolants. system will not return to normal operation until •...
  • Page 43 Engines IMPORTANT: Using non-specification fuels or ning under load and regen occurs without input. If the engine isn’t running hot enough, the electronic oils can lead to shortened diesel particulate filter controls may initiate an active regen, whereby extra (DPF) cleaning or replacement intervals. For fuel is injected into the exhaust stream before the example, using CJ-4+ oil with 1.3% sulfated ash diesel particulate filter, to superheat the soot trapped...
  • Page 44 Engines Before initiating a parked regeneration, make cer- tain the exhaust outlets are directed away from structures, trees, vegetation, flammable materi- als, and anything else that may be damaged or injured by prolonged exposure to high heat. A reference label is included with the driver’s docu- mentation package initially in the glove box, that ex- plains the ATS warnings, and actions required to avoid further engine protection sequences.

  • Page 45: Diesel Exhaust Fluid

    Engines EXHAUST AFTERTREATMENT SYSTEM INFORMATION WARNING INDICATOR STOP CHECK CHECK LAMP(S) (Solid) (Flashing) (Flashing) (Flashing) Level 1 Level 2 Level 3 Level 4 Indicator Lamp Filter Regeneration Filter Regeneration Parked Regeneration Parked Regeneration Required − HEST (High Exhaust Message(s) Recommended Necessary Required −...
  • Page 46 Engines DEF is frozen; an immersion heater with engine cool- The DEF gauge has a warning lamp that illuminates ant flowing through it warms the DEF once the en- when the DEF tank is near empty, and a DEF light- gine is running, allowing the SCR system to operate.
  • Page 47 Engines DEF Level Low—Initial and Critical Warnings When the DEF level reads low the following warnings strongly encourage the driver to refill the DEF tank. Fig. 4.6. 10/13/2009 f611057 • The DEF warning lamp illuminates constantly NOTE: Engine performance is limited. (initial warning).

  • Page 48: Engine Shutdown

    Engines Engine Shutdown NOTICE Except in an emergency, do not shut down the engine when the coolant temperature is above 194°F (90°C). To do so could damage the engine. With the vehicle stopped, place the transmission in the neutral (N) position and set the parking brake.

  • Page 49: Transmissions

    Transmissions Allison Automatic Transmissions ........... . . 5.1...

  • Page 50: Driving Precautions

    Transmissions Allison Automatic To avoid skidding on slippery roads, do not downshift into "1" (Low) at speeds above 20 mph (32 km/h). Transmissions On slippery surfaces, avoid quick movements of the General Information steering wheel. Decrease your speed and allow for extra stopping distance required by these conditions.
  • Page 51 Transmissions Put the transmission in Park (P). Range Inhibit Indicator, 2000 Series Apply the parking brake and make sure that it is A RANGE INHIBIT indicator is a standard feature of properly engaged. the 2000 series transmissions. The RANGE INHIBIT indicator comes on to alert the driver that transmis- Engage the Park (P) range by slowly releasing sion operation is being inhibited and that the range...
  • Page 52 Transmissions Reverse (R) Reverse (R) is used to back the vehicle. When the selector is in Reverse (R), the reverse warning signal will sound. Always bring the vehicle to a complete stop before shifting from a forward range to Reverse (R), or from Reverse (R) to a forward range.
  • Page 53 Transmissions Third and Second Ranges (3 and 2) NOTICE [standard] Coasting in Neutral (N) can cause severe trans- Use the Third (3) or Second (2) range for heavy city mission damage. traffic and for braking on steeper downgrades. Drive (D) First Range (1) Use First (1) range when pulling through mud or WARNING...

  • Page 54: Steering System

    Steering System Steering General Information ............6.1 Power Steering System .

  • Page 55: Power Steering System

    10 degrees to either side. See on steering components and could damage them. Fig. 6.1. See Group 46 of the Walk-In Van Chassis Workshop Manualfor steering adjustment procedures. Tilt/Telescope Steering Column Lever Adjustment (optional)
  • Page 56 Steering System Foot Pedal Adjustment (optional) If the tilt/telescope steering column is equipped with a foot pedal adjustment, depress the foot pedal to move the steering column to the desired position. Release the foot pedal to lock the position. See Fig.

  • Page 57: Hydraulic And Air Brake Systems

    Hydraulic and Air Brake Systems Hydraulic Brake System ............7.1 Air Brake System .

  • Page 58: Hydraulic Brake System

    Hydraulic and Air Brake Systems Hydraulic Brake System Operation General Information Before driving the vehicle, secure all loose items in the cab so that they will not fly forward during a full The hydraulic brake system includes a power brake application. Check that the brake system warn- booster, master cylinder, reservoir, hydraulic brake ing light is off after releasing the hand brake.
  • Page 59 Hydraulic and Air Brake Systems is switched to the ON position. Once the vehicle the service brakes on the rear axle; the secondary moves faster than about 4 mph (6 km/h), the warning system operates the service brakes on the front axle. light goes out only if all of the vehicle’s ABS compo- nents are working properly.
  • Page 60 Hydraulic and Air Brake Systems Operation brakes if hot, or cause them to freeze during cold weather. Before driving the vehicle, secure all loose items in If the brakes are wet, drive the vehicle in Low (L) or the cab so that they will not fly forward during a full First (1) gear and lightly apply the brakes to heat and brake application.

  • Page 61: Compressed Natural Gas Fuel System

    Compressed Natural Gas Fuel System CNG General Information ............8.1 CNG Fuel Tank Filling Procedure .

  • Page 62: Cng General Information

    Compressed Natural Gas Fuel System • CNG General Information A pressure gauge to indicate the fuel supply in the tanks. Natural gas is a mixture of hydrocarbon gasses with CNG Fuel Tank Filling a high concentration of methane gas, which burns completely into carbon dioxide and water, resulting in Procedure lower emissions than with diesel or gasoline.

  • Page 63: Engine Starting

    Compressed Natural Gas Fuel System IMPORTANT: Close all windows and doors dur- be heard as a small amount of natural gas is vented into the hose. ing the fueling process. Keeping windows and doors closed allows for easier leak detection WARNING inside the cab after fueling.

  • Page 64: Cng Safety Precautions

    Compressed Natural Gas Fuel System CNG Safety Precautions DANGER Natural gas is highly flammable. Failure to ob- serve the following safety precautions could lead to the ignition of the natural gas, which could cause serious bodily injury or death. CNG General Safety Information Since compressed natural gas is highly flammable, if you should smell gas, immediately shut off all en- gines and ignition sources.
  • Page 65 Compressed Natural Gas Fuel System CNG Workshop Precautions Replace leaking fuel tanks; repair or replace any lines, devices, or connections that are Because natural gas is less dense than air, it rises. leaking. The shop ceiling needs to be equipped with a vent •...

  • Page 66: Hybrid Electric Vehicle

    Hybrid Electric Vehicle Safety Precautions ..............9.1 Foot Pedal-Operated Parking Brake .

  • Page 67: Safety Precautions

    Hybrid Electric Vehicle Safety Precautions Engine Starting and Shutdown Engine Starting The hybrid electric vehicle (HEV) has high-voltage components, including 340-volt Direct Current (DC) IMPORTANT: When starting the engine it is rec- batteries and a 500-volt Alternating Current (AC) ommended that the operator’s foot be firmly motor.
  • Page 68 Hybrid Electric Vehicle 03/14/2006 f430466 1. Parking Brake Foot Pedal 2. Parking Brake Release Knob Fig. 9.2, Foot Pedal-Operated Parking Brake Press and hold the service brake pedal. Release the parking brake. See Fig. 9.2. While continuing to press the service brake 03/09/2006 f610791 pedal, press Reverse (R), Neutral (N), or Drive...

  • Page 69: T-Handle Shifter

    Hybrid Electric Vehicle P (Park) WARNING Use park when turning the engine on or off, to check SHIFT TO PARK AND APPLY PARKING BRAKE BEFORE EXITING vehicle accessories, or to operate the engine in idle THE VEHICLE OR LEAVING THE DRIVER’S SEAT. for longer than 5 minutes.

  • Page 70: Disabling The Hybrid Electric Vehicle (Hev) System

    Hybrid Electric Vehicle fifth range. As the vehicle slows, the transmission will downshift automatically. When going downhill, downshift to a lower transmis- sion range to increase engine braking and to help maintain control. During downhill operation, the trans- mission may upshift to the next higher range, if the engine is exceeding its governed speed in the lower range.

  • Page 71: In Case Of An Emergency

    Hybrid Electric Vehicle • • HEV batteries are still "live" but are isolated in The high-voltage wiring is covered in or- the PEC. ange insulation or convoluted tubing and marked with warning labels at the connec- IMPORTANT: These procedures should only be tors.

  • Page 72: Pre- And Post-Trip Checklists

    Pre- and Post-Trip Checklists Pretrip and Post-Trip Inspection General Information ........10.1 Daily Pretrip Inspection and Maintenance Checklist .

  • Page 73: Pretrip And Post-Trip Inspection General Information

    Whenever equipment requires adjustment, replacement, repair, addition of lubricants, or a change of lubricants, see the Walk-In Van Chassis Workshop Manual for procedures and specifications, or take the vehicle to an authorized Freightliner dealer.

  • Page 74: Daily Pretrip Inspection And Maintenance Checklist

    Pre- and Post-Trip Checklists Daily Pretrip Inspection and Table 10.1 for a checklist of the procedures that should be performed daily, before the first trip. Maintenance Checklist IMPORTANT: Before performing any checks, apply the parking brake and chock the tires. Procedure Performed Procedure Daily Pretrip Inspections/Checks...

  • Page 75: Weekly Post-Trip Inspection And Maintenance Checklist

    Pre- and Post-Trip Checklists Weekly Post-Trip Inspection Table 10.2 for a checklist of the procedures that should be performed weekly, post-trip. and Maintenance Checklist IMPORTANT: Before performing any checks, apply the parking brake and chock the tires. Procedure Performed Procedure Weekly Post-Trip Inspections/Checks (check off) Reference...

  • Page 76: Pre- And Post-Trip Inspections And Maintenance

    Pre- and Post-Trip Inspections and Maintenance Safety Precautions ............. . . 11.1 Daily Pretrip Inspection and Maintenance Procedures .

  • Page 77: Safety Precautions

    COOL® Propane sludge particles may be in the airstream and Freightliner-approved antifreeze must meet one of the following condi- could cause injury. tions: A. Ethylene glycol solution that meets GM 6038–M Engineering Standards. B. Ethylene glycol solution that has less than 0.1% anhydrous Exhaust the remaining air and moisture sodium metasilicate and meets either GM 1825–M or GM 1899–M Engi-...
  • Page 78 O for Cummins engines or 15 NOTICE O for GM engines. See Group 09 of the Walk-In Van Chassis Workshop Coolant must be filled to the full line of the surge Manual for filter element replacement in- tank. Low coolant could result in engine over- structions, or take the vehicle to an autho- heating, which could cause engine damage.
  • Page 79 Pre- and Post-Trip Inspections and Maintenance Pull out the dipstick and clean it with a paper towel or cloth, then push the dip- stick back in all the way. Remove it again, keeping the tip down, and check the oil level.
  • Page 80 If lines or connections are leaking, have them repaired or replaced. For repair and/or replacement procedures, see Group 47 of the Walk-In Van Chassis Workshop Manual, or take the vehicle in to an authorized Freightliner dealer. If equipped with fuel tank shutoff valves, be sure the valves are fully open.
  • Page 81 Pre- and Post-Trip Inspections and Maintenance IMPORTANT: Use only ultralow-sulfur diesel ment of only the visibly damaged part(s) is no assurance that the spring is safe. If cracks or (ULSD) fuel with 15 ppm sulfur content or breaks exist on front spring assemblies in either less, based on ASTM D2622 test procedure.
  • Page 82 Before doing any repairs or adjustments on a service/parking brake chamber, read the appli- cable warnings and instructions in Group 42 of the Walk-In Van Chassis Workshop Manual. Inspect the air brake chamber and the air brake chamber pushrods. See Fig.
  • Page 83 Inspect each tire for wear, bulges, cracks, cuts, hicle to an authorized Freightliner dealer. penetrations, and oil contamination. A weekly pressure loss of 4 psi (28 kPa) or more in a tire WARNING may indicate damage.
  • Page 84 Pre- and Post-Trip Inspections and Maintenance 02/09/95 f400001 Fig. 11.10, Worn Stud Holes NOTE: Vehicles operating under severe or adverse conditions should be checked more frequently. Check the air brake system for proper operation. 20.1 Check the air governor cut-in and cut-out pressures as follows: Run the engine at fast idle.

  • Page 85: Weekly Post-Trip Inspection And Maintenance Procedures

    Pre- and Post-Trip Inspections and Maintenance than 30 seconds, eliminate any leaks or Check the operation of the Bendix® Hydro-Max replace the air compressor before operat- brake booster, as follows. ing the vehicle. 22.1 With ignition off, depress the brake pedal 20.3 Check the air pressure reserve as follows: and listen for the back-up motor to en-...
  • Page 86 finger to apply approximately 25 pounds Fig. 11.13. If repairs are needed, see (11 kg) of force at the center of the belt free- Group 46 of the Walk-In Van Chassis Workshop span. See Fig. 11.14. Deflection should be one...

  • Page 87: Monthly Post-Trip Inspection And Maintenance Procedures

    State of California to cause cancer extended service life can be substituted for the and reproductive harm. To prevent possible per- reinforced neoprene type. See the Freightliner sonal injury, always wash your hands after han- Service Parts Catalog or contact your Freight- dling battery parts and related accessories.
  • Page 88 Pre- and Post-Trip Inspections and Maintenance axle. See Group 42 of the Walk-In Van Chassis Workshop Manual for lining re- placement instructions and camshaft end play inspection. Install the inspection plugs in the dust shields or backing plates, if so equipped. Remove the chocks from the tires.

  • Page 89: Cleaning And Care

    Cleaning and Care Washing and Polishing ............12.1 Care of Chrome Parts .
  • Page 90 Cleaning and Care Washing and Polishing other equivalent treatments. These cleaners con- tain vinyl plasticizers which can cause stress crazing in the interior plastic panels and can re- To extend the life of your vehicle’s finish, follow these sult in cracking of the panels. Some cleaners can guidelines: also have an adverse effect on the clear plastic •...

  • Page 91: In An Emergency

    In an Emergency Hazard Warning Lights ............13.1 Towing .

  • Page 92: Hazard Warning Lights

    In an Emergency Hazard Warning Lights hicles to touch each other. Do not lean over the batteries when making connections, and keep all other persons away from the batteries. Failure to The hazard warning light tab is located on the steer- follow these precautions could lead to severe ing column.
  • Page 93 In an Emergency − − − − − − 01/07/2011 f545725 Disconnect jumper cables in the REVERSE order that they were connected. A. Discharged Battery C. Positive Jumper Cable E. Booster Battery B. Negative Ground Stud D. Negative Jumper Cable 1.

  • Page 94: Changing A Flat Tire

    In an Emergency Loosen the wheel lug nuts, but do not remove WARNING them. NOTE: Dual stud-piloted rear wheels are at- Do the next step exactly as instructed and do not tached using inner and outer (2-element) lug allow the clamps of one cable to touch the nuts.
  • Page 95 In an Emergency cleared of fuel. Failure to perform these actions could lead to the ignition of the fuel, which could cause personal injury or death, or severe prop- erty damage. If the vehicle runs out of fuel, try to stop the vehicle on a level location away from traffic.

  • Page 96: Towing

    Towing Front Towing Hookup ............. 14.1 Rear Towing Hookup .
  • Page 97 Towing Front Towing Hookup If additional clearance is needed for towing, re- move the bumper. Attach the towing device. Due to the many vari- WARNING ables that exist in towing, positioning the lifting and towing device is the sole responsibility of the Do not tow an unbraked vehicle if the combined towing-vehicle operator.
  • Page 98 Towing Disconnect the battery ground cable. WARNING Due to the many variables that exist in towing, positioning the lifting and towing device is the sole responsibility of the tow vehicle operator. The operator must be familiar with standard tow- ing industry safety measures. Improper proce- dures could result in personal injury or death.

  • Page 99: Gm Gasoline Engine

    GM Gasoline Engine Starting the Engine ............. . . 15.1 Engine Break-In .

  • Page 100: Starting The Engine

    GM Gasoline Engine Starting the Engine IMPORTANT: For service issues and questions, call 1-800-FTL-HELP and follow the prompts for gasoline engines. Representatives will be able to answer questions and diagnose mechanical issues, as well as provide detailed service repair information. General Information NOTE: Before starting the engine, read Chap-...
  • Page 101 The vehicle should be taken to an autho- the floor and holding it there as you hold the key rized Freightliner dealer as soon as possible for in the START position for up to 15 seconds service. Continued driving with an illuminated...

  • Page 102: Engine Break-In

    GM Gasoline Engine • Make sure the fuel cap is fully installed. The not yet broken in. Making hard stops with new diagnostic system can determine if the fuel cap brakes can lead to premature wear and early has been left off or is incorrectly installed. A replacement.

  • Page 103: Engine Coolant

    GM Gasoline Engine Engine Coolant Gasoline Octane Use regular unleaded gasoline with a posted octane NOTICE rating of 87 or higher. If the octane rating is less than 87, an audible knocking noise may occur. If this hap- If an improper coolant mixture is used, the en- pens, use a gasoline rated at 87 octane or higher as gine could overheat and be damaged.

  • Page 104: Engine Oil

    The engine oil must be changed every 3000 miles cold starting for the engine. (4827 km). See maintenance operation 01–03 in the Walk-In Van Chassis Maintenance Manual for de- Engine Oil Additives tailed instructions. Do not add anything to the oil. The recommended...
  • Page 105 GM Gasoline Engine UNLEADED FUEL ONLY 10/24/2014 f611240a 1. Fuel Level Gauge 4. Engine Oil Pressure Gauge 7. Toggle Button, Down 2. Dash Message Center 5. Coolant Temperature Gauge 8. Toggle Button, Right 3. Speedometer 6. Dash Driver Display Screen Fig.
  • Page 106 GM Gasoline Engine Priority Messages arrow toggle button to go back to the main mes- sage display screen. Priority messages (including warning messages) are displayed in the LCD due to various inputs or data Setup Menu messages. Unless noted otherwise, the priority mes- Select Display Units sage will take over the whole screen, allowing mul- tiple messages to be displayed in five second inter-...
  • Page 107 GM Gasoline Engine SETUP Right Press Down Hold Current Units = English Down Press Down Press Current Units = Current Units = English Metric Current Units = Right Press Metric Right Press Select Display Units highlighted Down Hold Right Press Down Hold Startup Screen = Enabled...
  • Page 108 GM Gasoline Engine Diagnostic Menu Warning Lamp The warning lamp screen allows the driver to test The diagnostic menu contains the following items: each warning lamp (not the vehicle load) on and then • engine faults off, displaying the lamp name and status in the LCD. To navigate to the warning lamp screen, see •...
  • Page 109 GM Gasoline Engine Diagnostics Screens AA,AB,AC Format For J1587 Down Press Note 5: Display Next Fault Screen Z scrolls to display the following items: ENGINE FAULTS TRANSMISSION FAULTS Right Press Right Press ABS FAULTS Engine Faults Menu CHECK OUTPUTS Highlighted Down Hold CHECK DATA INPUTS ODOMETER DIAGNOSTICS...

  • Page 110: Warning And Indicator Lights

    GM Gasoline Engine Other Text for Screen AG Down Press Change to Next Gauge Right Press Check Gauges Right || Hold Down Menu Highlighted Right Hold Step Gauge to Next Position Down Press Change to Next Telltale Right Press Menu Warning Lamps Right || Hold Down Highlighted...
  • Page 111 Air Filter Reminder—the air filter requires NOTE: If the check engine light illuminates dur- checking or replacement. ing vehicle operation, take the vehicle directly to an authorized Freightliner service facility. • Transmission Prognostics Warning—if the transmission has prognostics enabled. Stop Engine Warning...
  • Page 112 De- down. At this point, the vehicle is unsafe to drive and pending on the nature of the fault condition, a cool- should be transported to an authorized Freightliner down period may be required before restarting. If, service facility.

  • Page 113: Wait To Start Indicator

    GM Gasoline Engine SELF TEST The Self Test screens display the FCCC logo in normal video (Screen A) and in reverse video (Screen B) Startup Screen Enabled Screen A XXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXX Screen Displayed for 1.5 Seconds Startup Screen Disabled Screen B XXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXX...
  • Page 114 GM Gasoline Engine DISPLAY MESSAGES Right Hold Reset Highlighted Item Down Hold (if resettable) Make No Changes Screen D Screen C Right Press Selected Line 1 Data Favorites Display Menu Selected Line 2 Data Highlight First Item in List Average Fuel Economy Selected Line 3 Data Gear Attained Status Right Press...
  • Page 115 GM Gasoline Engine AUXILIARY SCREENS Right Press Setup SETUP highlighted SETUP. Right Press Maintenance MAINTENANCE highlighted Screen G SETUP MAINTENANCE DIAGNOSTICS Down Press Right Press Highlight next Diagnostics DIAGNOSTICS line of list. highlighted At middle, wrap to top Down Hold Right Press TRIP DATA Trip Data...
  • Page 116 GM Gasoline Engine MAINTENANCE Maint Menu Right Press Down Hold Down Press (Right & Exit Highlight next highlighted) line of list. Right Hold At middle, Oil Change Baseline + Oil Change wrap to top Oil Change Distance >= Baseline = Odometer Odometer Right Press...

  • Page 117: Speedometer And Tachometer

    15.21. NOTE: The check engine light will remain on Standard Instruments until the vehicle is inspected at an authorized Freightliner service facility. Fuel Level Gauge Speedometer and Tachometer The fuel level gauge indicates the level of fuel in the fuel tanks. See Fig.
  • Page 118 GM Gasoline Engine Trip Data Down Press Highlight next line of list. At bottom, Right Press wrap to top Right Press Correct Passcode / Reset All Reset Trip Highlighted Data (Right & Exit highlighted) Down Press Wrong Passcode / Note 6: Screen AO scrolls to display the following items: Trip Time...
  • Page 119 GM Gasoline Engine WARNING MESSAGES Msg Displayed for 5 Sec. / Display Next Entry in Warning Message List Display 1 Message in Warning Message List Screen AN WARNING Any Button Press Warning Message No Warning Messages in List / DISPLAY MESSAGES 02/06/2012 f040799...
  • Page 120 GM Gasoline Engine IGNITION OFF Park Brake Off Park Brake On Park Brake On Headlamps Off & Ignition On Marker Lamps Off & Park Brake On IGNITION 02/06/2012 f040800 Fig. 15.19, Ignition Off (shown when ignition is keyed OFF) 15.21...
  • Page 121 GM Gasoline Engine 9 10 UNLEADED FUEL ONLY 10/24/2014 f611241a 1. Maintenance Warning Light 8. Low Air Pressure Warning 16. Fasten Seat Belts Warning 2. Left-Turn Signal Arrow 9. Wait to Start Indicator 17. Hydraulic Brake System Warning 3. High Exhaust System 10.
  • Page 122 GM Gasoline Engine UNLEADED FUEL ONLY 10/27/2014 f611236a 1. Low Fuel Level Warning Light Fig. 15.22, Fuel Level Gauge (typical gauge shown) 07/21/2014 f611237 1. Low Oil Pressure Warning Light Fig. 15.23, Engine Oil Pressure Gauge 07/21/2014 f611238 1. High Coolant Temperature Warning Light Fig.

  • Page 123: Hydraulic Hybrid

    Hydraulic Hybrid Safety Precautions ............. . . 16.1 Hydraulic Hybrid Drive System .

  • Page 124: Safety Precautions

    Hydraulic Hybrid Safety Precautions Failure or improper selection or use of hoses, tubing, fittings, assemblies, or related accesso- ries can cause death, personal injury, and prop- To ensure the safety of the driver, read and under- erty damage. Possible consequences of failure or stand the statements that follow before operating the improper selection or use of these items include hydraulic hybrid vehicle.

  • Page 125: Hydraulic Hybrid Drive System

    Hydraulic Hybrid equipped with a hydraulic hybrid drive system. Hydraulic Hybrid Drive System Doing so will damage the hydraulic hybrid sys- tem components. Vehicles equipped with the hydraulic hybrid drive system can be identified by the access hole on the NOTE: It is normal for the engine to continue driver’s side of the vehicle, shown in Figure...

  • Page 126: System Components

    Hydraulic Hybrid 03/21/2011 f151096b Some units may have a door to cover the access hole. Fig. 16.1, Access Hole, Vehicle Equipped With a Hydraulic Hybrid Drive System propel the vehicle using only hydraulic pres- sure. System Components High Pressure Accumulator The high pressure accumulator is located under the center of the vehicle on the driver’s side.
  • Page 127 Hydraulic Hybrid Low Pressure Reservoir (LPR) Gearbox The LPR is located under the center of the vehicle The gearbox, shown in Fig. 16.5, transfers power on the driver’s side, and is visible through the body from the engine and/or the secondary pump out to opening.
  • Page 128 Hydraulic Hybrid 03/22/2011 f261415 04/04/2011 f261417 1. Gearbox Fluid Filter 2. Gearbox 1. Primary Pump 3. Gearbox 2. Secondary Pump Fig. 16.6, Gearbox Fluid Filter Fig. 16.8, Location of the Primary and Secondary High Pressure Pumps The secondary pump is also used as either a pump or motor.

  • Page 129: Hydraulic Gauges, Warning Indicators, And Message Displays

    Hydraulic Hybrid in the accumulator in two ways. First, the engine would restart sooner than normal, and reduce the amount of engine-off time. Second, if the engine is already running, the engine’s energy is used in a less efficient manner to further accelerate the ve- hicle.
  • Page 130 Hydraulic Hybrid HYBRID PERFORMANCE 09/22/2011 f611053a 1. Hybrid Performance Gauge 6. Coolant Temperature Gauge 2. Speedometer 7. Message Display Center 3. State-of-Charge Gauge 8. Engine Oil Pressure Gauge 4. Toggle Button, Right 9. Diesel Exhaust Fluid (DEF) Gauge 5. Toggle Button, Down 10.
  • Page 131 Hydraulic Hybrid HYBRID PERFORMANCE 09/22/2011 f611126 1. Maintenance Warning Light 10. Shift Inhibit Indicator 17. Hydraulic Brake System Warning 2. Left-Turn Signal Arrow 11. Check Transmission Indicator 18. Headlight High-Beam Indicator 3. High Exhaust System 12. Stop Transmission Indicator 19. Low Traction Control Indicator Temperature (HEST) Lamp 13.
  • Page 132 Hydraulic Hybrid If the propulsion system ready indicator does not illu- Fig. 16.11 for an example of the low traction control minate, the message START ENGINE will appear on indicator. LOW TRACTION will appear on the mes- the message display screen and the hydraulic hybrid sage display screen.
  • Page 133 Hydraulic Hybrid leased while the ignition switch is in the ON position, NOTICE the engine is OFF, and the vehicle is in drive (D) or reverse (R) and moving less than 1 mph (2 km/h). When the red stop transmission indicator illumi- When these conditions occur, the park brake will au- nates, the TCM or HCM senses a malfunction in tomatically engage to prevent the vehicle from acci-...
  • Page 134 Hydraulic Hybrid Van, the menu system is shown on the driver display NOTICE screen once the self-test is finished. The menu sys- tem responds to input from the driver and remains When the red stop transmission indicator illumi- active as long as the ignition is on. In order for the nates, the TCM or HCM senses a malfunction in driver to operate the menu system, the ignition must the hydraulic hybrid drive system and the mes-...

  • Page 135: Transmission Shift Pad

    Hydraulic Hybrid STOP HYBRID. The vehicle will shut down imme- diately, in order to avoid damaging the hydraulic hybrid system. If the transmission fluid temperature exceeds 230°F (110°C), power output is reduced to zero. The stop transmission indicator will illuminate and the STOP TRANS message will be displayed.
  • Page 136 Discharging high pressure using the manual bleed valve does not release the nitrogen gas Refer to the Walk-In Van Chassis Maintenance precharge pressure within the accumulator. The Manual for more information concerning mainte- nitrogen is under high pressure and can be dan-...
  • Page 137 Hydraulic Hybrid • Contact with discharged fluids that may cause (241 to 483 kPa). Operating the vehicle with a low injury due to heat, cold, or toxicity. LPR fluid level will result in damage to the hy- draulic hybrid system. •...

  • Page 138: Engine Starting And Shutdown

    Hydraulic Hybrid cedures is strictly prohibited. Use of these meth- ods to bump the engine over or move the vehicle can cause the pinion to release and re-engage, which could cause ring gear and starter pinion damage. IMPORTANT: Ring gear and starter pinion dam- age caused by improper starting procedures is not warrantable.
  • Page 139 Hydraulic Hybrid Hydraulic Hybrid Wait to Start Status Key Switch Status Ready Lamp Status Wait to Start Lamp Status Engine State Message Displayed — — — — WAIT TO START START ENGINE WAIT — Running WAIT Running WAIT Running — Running —...

  • Page 140: Driving The Vehicle

    Hydraulic Hybrid Normal Engine Shutdown NOTICE WARNING Do not rev the engine before shutting it down. Revving the engine before shutdown will damage Do not exit the vehicle without setting the park- the turbocharger. ing brake and placing the transmission in neutral Shut down the vehicle by turning the ignition (N).

  • Page 141: Safety Features

    Hydraulic Hybrid by the engine. This results in fuel savings and pressure fluid and trapping any remaining fluid in the less engine wear. accumulator. • Lower highway speed promotes greater fuel economy. • Follow the vehicle maintenance schedule to keep the vehicle in good working condition. •...
  • Page 142 Hydraulic Hybrid 04/14/2011 f261425 04/14/2011 f261424 Fig. 16.18, Removing the Service Panel Screws Fig. 16.20, Manual Bleed-Down Valve Location 04/14/2011 f261426 11/14/2011 f261427 Fig. 16.19, Removing the Service Panel Fig. 16.21, Opening the Manual Bleed-Down Valve Look at the LPR sight glass and pressure gauge, Low Pressure Safety Devices shown in Fig.

  • Page 143: Jumpstarting And Towing

    Hydraulic Hybrid For towing instructions, see Chapter Emergency Procedures Manual Bleed-Down To relieve the high-pressure fluid in the hydraulic hy- brid system, the manual bleed-down valve must be opened to divert fluid back to the LPR. It takes ap- proximately 10 minutes for the system to fully dis- charge.

  • Page 144: Propane Fuel System

    Propane Fuel System General Information ............. . 17.1 Ignition Switch and Key .

  • Page 145: General Information

    Propane Fuel System General Information with a minimum of 90% propane and a maximum of 5% propylene. This grade of propane is 100 plus oc- tane and provides proper performance and emissions CAUTION control, which the fuel system is designed to deliver. The engine is designed to operate properly on a The propane fuel system requires special tools to wide variety of liquid propane gas (LPG) blends...

  • Page 146: Engine Operation

    Propane Fuel System In the OFF position, the key slot is vertical; the key Moving a vehicle with the starter and/or using the can be inserted and removed only in this position. starter to bump the engine for maintenance pro- The following can be operated in the OFF position cedures is strictly prohibited.

  • Page 147: Propane Refueling

    Propane Fuel System Engine Shutdown over the storage tank pressure; most modern sta- tions are designed to 130 psi (896 kPa) differential Shut down the engine immediately if: pressure. It is recommended to refuel the vehicle at a modern station to prevent any customer inconve- •...
  • Page 148 Propane Fuel System 07/22/2014 f611242 1. Fill Valve 5. Return Shutoff Valve 8. Service Valve 2. Fuel Filter 6. Bleeder Valve 9. Pressure Relief Valve 3. Electrical Pass-Through 7. 80% Fill-Stop 10. Propane Tank 4. Solenoid Valve, Supply Fig. 17.2, Propane Tank Assembly Turn the fuel tank cap counterclockwise and re- When the OPD stops the flow of fuel into the move it.

  • Page 149: Ametek Instrument Panel

    Propane Fuel System Install the fuel cap. Message Display Center Check for leaks on the fill valve and connecting The message display is a graphical, backlit, liquid piping, and around the 80% bleeder valve. crystal display (LCD) that relays information to the vehicle operator.
  • Page 150 Propane Fuel System • • Hour Meter Maintenance—shows various maintenance in- tervals such as engine oil, air filter, etc. • Boost Pressure • Diagnostics—this is used for setting and read- • Engine Oil Pressure ing inputs and outputs and checking the •...
  • Page 151 Propane Fuel System SETUP Right Press Down Hold Current Units = English Down Press Down Press Current Units = Current Units = English Metric Current Units = Right Press Metric Right Press Select Display Units highlighted Down Hold Right Press Down Hold Startup Screen = Enabled...
  • Page 152 Propane Fuel System Maintenance Intervals Transmission Faults The maintenance intervals menu allows the driver to This screen displays transmission fault codes that set the change intervals for engine oil and engine air are received from the transmission ECU. To navigate filter.
  • Page 153 Propane Fuel System Diagnostics Screens AA,AB,AC Format For J1587 Down Press Note 5: Display Next Fault Screen Z scrolls to display the following items: ENGINE FAULTS TRANSMISSION FAULTS Right Press Right Press ABS FAULTS Engine Faults Menu CHECK OUTPUTS Highlighted Down Hold CHECK DATA INPUTS ODOMETER DIAGNOSTICS...
  • Page 154 Propane Fuel System Other Text for Screen AG Down Press Change to Next Gauge Right Press Check Gauges Right || Hold Down Menu Highlighted Right Hold Step Gauge to Next Position Down Press Change to Next Telltale Right Press Menu Warning Lamps Right || Hold Down Highlighted...

  • Page 155: Warning And Indicator Lights

    Propane Fuel System Down Press Change to Next Input Screen AK Right Press Input Name Check Analog Inputs Menu Right || Hold Down Pin pp of 26 Highlighted xx.x Units Down Press Scroll Screen Down 1 Line Screen AL Right Press ECUs on Data Bus Menu Check Data Link...
  • Page 156 Propane Fuel System Ignition On or Headlamps On or Marker Lamps On or Park Brake Off ACTIVE Ignition Off & IGNITION ( Headlamps On or Marker Lamps On or Park Brake Off ) Ignition On Ignition Ignition IGNITION ON NORMAL MODE SELF TEST Self Test Enabled...
  • Page 157 At this point, the vehicle is unsafe to drive and slower vehicle speed. The vehicle may be driven to a should be transported to an authorized Freightliner safe location. service facility.
  • Page 158 Propane Fuel System DISPLAY MESSAGES Right Hold Reset Highlighted Item Down Hold (if resettable) Make No Changes Screen D Screen C Right Press Selected Line 1 Data Favorites Display Menu Selected Line 2 Data Highlight First Item in List Average Fuel Economy Selected Line 3 Data Gear Attained Status Right Press...
  • Page 159 Propane Fuel System AUXILIARY SCREENS Right Press Setup SETUP highlighted SETUP. Right Press Maintenance MAINTENANCE highlighted Screen G SETUP MAINTENANCE DIAGNOSTICS Down Press Right Press Highlight next Diagnostics DIAGNOSTICS line of list. highlighted At middle, wrap to top Down Hold Right Press TRIP DATA Trip Data...
  • Page 160 Propane Fuel System MAINTENANCE Maint Menu Right Press Down Hold Down Press (Right & Exit Highlight next highlighted) line of list. Right Hold At middle, Oil Change Baseline + Oil Change wrap to top Oil Change Distance >= Baseline = Odometer Odometer Right Press...
  • Page 161 Propane Fuel System Right Press Right Press Transmission Oil Life Down Hold Highlighted Right Hold Send SPN 1584 = 37 Right Press Down Hold Right Press Right Press Transmission Maint Menu Oil Filter Down Hold Highlighted Right Hold Send SPN 1584 = 39 Right Press Down Hold AUXILIARY...

  • Page 162: Speedometer And Tachometer

    NOTE: The check engine light will remain on face reverses this arrangement, with km/h in larger until the vehicle is inspected at an authorized numbers. The metric-only version (not shown) shows Freightliner service facility. km/h exclusively. Speedometer and Tachometer Tachometer...

  • Page 163: Standard Instruments

    Propane Fuel System WARNING MESSAGES Msg Displayed for 5 Sec. / Display Next Entry in Warning Message List Display 1 Message in Warning Message List Screen AN WARNING Any Button Press Warning Message No Warning Messages in List / DISPLAY MESSAGES 02/06/2012 f040799...
  • Page 164 Propane Fuel System IGNITION OFF Park Brake Off Park Brake On Park Brake On Headlamps Off & Ignition On Marker Lamps Off & Park Brake On IGNITION 02/06/2012 f040800 Fig. 17.16, Ignition Off (shown when ignition is keyed OFF) See the vehicle workshop manual for troubleshooting and repair procedures.
  • Page 165 Propane Fuel System 9 10 07/22/2014 f611241 1. Maintenance Warning Light 8. Low Air Pressure Warning 16. Fasten Seat Belts Warning 2. Left-Turn Signal Arrow 9. Wait to Start Indicator 17. Hydraulic Brake System Warning 3. High Exhaust System 10. ABS Indicator 18.
  • Page 166 Propane Fuel System 07/21/2014 f611236 1. Low Fuel Level Warning Light Fig. 17.19, Fuel Level Gauge (typical gauge shown) 07/21/2014 f611237 1. Low Oil Pressure Warning Light Fig. 17.20, Engine Oil Pressure Gauge 07/21/2014 f611238 1. High Coolant Temperature Warning Light Fig.

  • Page 167: Specifications

    Specifications Torque Charts ..............18.1 Conversion Charts .

  • Page 168: Torque Charts

    Specifications Torque Charts † Torque Values for U.S. Customary Thread Fasteners With Lubricated or Plated Threads Regular Hex Flanged Thread Grade 5 Grade 5 or Grade 8 or Grade 8 or Grade 5 Grade B Grade 8 or Grade G Diameter—...
  • Page 169 Specifications † Torque Values for U.S. Customary Thread Fasteners With Dry (Unlubricated) Plain (Unplated) Threads Regular Hex Flanged Thread Grade 5 or B Grade 8 or 8.2 Grade 8 or C Grade 8 or 8.2 Diameter— Grade 5 Bolt Grade G Nut Bolt Bolt Pitch...
  • Page 170 Specifications † Torque Values for Metric Thread Fasteners With Lubricated or Plated Threads Thread Class 8.8 Bolt Class 8 Nut Class 10.9 Bolt Class 10 Nut Diameter— Torque: lbf·ft (N·m) Torque: lbf·ft (N·m) Pitch 10.9 f230010 f230012 f230011 f230013 5 (7) 7 (9) 12 (16) 17 (23)

  • Page 171: Conversion Charts

    Specifications Conversion Charts When You Know U.S. Multiply When You Multiply To Get Metric To Get U.S. Customary Customary Know Metric Length inches (in) 25.4 millimeters (mm) 0.03937 inches (in) inches (in) 2.54 centimeters (cm) 0.3937 inches (in) feet (ft) 0.3048 meters (m) 3.281...

  • Page 172: Fluid And Lubricant Specifications

    Specifications Fluid and Lubricant Specifications Table 18.6 for fluid and lubricant specifications. Fluid and Lubricant Specifications Component Recommended Fluid or Lubricant Front Axle Spindle Pins, Tie Rods, Drag Link, Multipurpose Grease Lithium 12 Hydroxy Stearate NLGI No. 2; for Intermediate Steering Shaft, Front Brake and temperatures below 0°F (–18°C), use MIL-G-10924B Pedal Shafts, Slip Spline and Universal Joints Hydraulic Brake Master Cylinder...
  • Page 173 Specifications 11/16/2007 f080149 11/16/2007 f080148 Fig. 18.1, Fuse/Relay/Circuit Breaker Panels (left-side Fig. 18.2, Fuse/Relay/Circuit Breaker Panels (right-side shown, typical) shown, typical) 18.6...

  • Page 174: Index

    Index Subject Page Subject Page Daily Pretrip Inspection and Maintenance Procedures ....11.1 Air Brake System ......7.2 Dashboard and Instrument Panel Care .
  • Page 175 Index Subject Page Subject Page Engine Starting ......8.2 Menu System ..... . . 16.10 Cold-Weather Starting .
  • Page 176 Index Subject Page Subject Page Backup Alarm (optional) ....3.5 1 (Low Gear) ......9.4 Cruise Control (optional) .
  • Page 177 Index Subject Page Parking Brake On Indicator ....2.15 Right-Turn Signal Arrow ....2.15 Shift Inhibit Indicator .

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