Ashley AP5660(PE) Installation And Operating Manual

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Installation and Operating Manual

Model AP5660(PE)

Certiﬁ ed for installations in the USA

and Canada.

U.S. Environmental Protection Agency

Certiﬁed to comply with 2015 particulate emissions standards.

This unit is not intended to be used as a primary source of heat.

SAFETY NOTICE

Please read this entire manual before installation and use of this pellet fuel-burning room heater. Failure to follow instructions

may result in property damage, bodily injury, or even death.

If your heater is not properly installed, a house ﬁ re may result. For everyone's safety, follow all Installation and Operating

Directions. Never use makeshift compromises during the installation of this appliance.

Contact your local building or ﬁ re ofﬁ cials about restrictions and installation inspection requirements in your area.

These Pellet Stove Room Heaters have been designed for use in the US and Canada and are suitable for mobile homes.

The French version of this manual is available for download at www.usstove.com.

Save These Instructions.

United States Stove Company • 227 Industrial Park Road, South Pittsburg, TN 37380 • Phone #: (800) 750-2723

852070G-1904E

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Summary of Contents for Ashley AP5660(PE)

Page 1 Installation and Operating Manual Model AP5660(PE) Certiﬁ ed for installations in the USA and Canada. U.S. Environmental Protection Agency Certiﬁed to comply with 2015 particulate emissions standards. This unit is not intended to be used as a primary source of heat. SAFETY NOTICE Please read this entire manual before installation and use of this pellet fuel-burning room heater.
Page 2: Safety Precautions
Safety Precautions This manual describes the installation and operation of the Ashely, AP5660PE wood heater. This heater meets the 2015 U.S. Environmental Protection Agency’s crib wood emission limits for wood heaters sold after May 15, 2015. Under speciﬁ c test conditions this heater has been shown to deliver heat at rates ranging from 11,370 to 34,260 Btu/hr.” ...
Page 3 WARRANTY INFORMATION CARD Name__________________________________________ Telephone #: (_____)_____________ City____________________________________________ State_______ Zip_________________ Email Address __________________________________________________________________ Model # of Unit________________________________ Serial #___________________________ Fuel Type: Wood Coal Pellet Gas Other _________________________ Place of Purchase (Retailer)______________________________________________________ City____________________________________________ State_______ Zip_________________ If internet purchase, please list website address___________________________________ Date of Purchase _______________________________________________________________ Alternative Heat Main Heat Source...
Page 4   Fold Here Fold Here Fold Here PLACE STAMP HERE United States Stove Company P.O. Box 151 South Pittsburg, TN 37380...
Page 5: Electrical Specifications
SPECIFICATIONS HEATING SPECIFICATIONS Fuel Burn Rate* (lowest setting) 5.1 lbs./hr. Burn Time (lowest setting) 32hrs. (approximate) Hopper Capacity 80 lbs. 43,900 per hour BTU’S * Pellet size may effect the actual rate of fuel feed and burn times. Fuel feed rates may vary by as much as 20%. Use PFI listed fuel for best results. DIMENSIONS Height 37 in.
Page 6: Installation Options
Installation INSTALLATION OPTIONS Read this entire manual before you install and use your pellet stove. Failure to follow instructions may result in property damage, bodily injury, or even death! (See speciﬁ c installation details for clearances and other installation requirements) A Freestanding Unit—supported by pedestal/legs and placed on a non-combustible ﬂ...
Page 7: Floor Protection
Installation FLOOR PROTECTION This heater must have a non-combustible ﬂ oor protector (ember protection) installed beneath it if the ﬂ oor is of combustible material. If a ﬂ oor pad is used, it should be UL listed or equal. The ﬂ oor pad or non-combustible surface should be large enough to cover at least the area under the product and 6 in.
Page 8: Venting Requirements
Installation VENTING REQUIREMENTS Install vent at clearances speciﬁ ed by the vent manufacturer. Do not connect the pellet vent to a vent serving any other appliance or stove. Do not install a ﬂ ue damper in the exhaust venting system of this unit. The following installation guidelines must be followed to ensure conformity with both the safety listing of this stove and to local building codes.
Page 9: Vent Termination Clearances
Installation VENT TERMINATION CLEARANCES A. Minimum 4-foot (1.22m) clearance below or beside any door or window that opens. B. Minimum 1-foot (0.3m) clearance above any door or window that opens. C. Minimum 3-foot (0.91m) clearance from any adjacent building. D. Minimum 7-foot (2.13m) clearance from any grade when adjacent to public walkways. E.
Page 10 Assembly Instructions STEP 1 Pull the factory installed wires out of the top of the stove. There will be two wire harnesses, ash shown. STEP 2 Unpack the top mount controls and ensure that the wiring harness shown is attached securely. STEP 3 Connect the factory installed wiring harnesses to the control panel as shown.
Page 11 Installation You have already made the important decision of choosing 4. Locate the center of the exhaust pipe of your unit. This your U.S. Stove Pellet Burning Room Heater; now your next point should then be extended to the interior wall of step is to determine where to install your new pellet stove your house.
Page 12 Installation HORIZONTAL EXHAUST VENT INSTALLATION Figure 8 Listed Horizontal Cap Exhaust Vent Combustion Air Intake with approved cap Wall Thimble Mfg. by Pellet Vent Mfg. 6” (152mm) Clearance to Combustibles Floor Protector 6” (152mm) Clearance Front Figure 9 6” (152 mm) Clearance Wall to Back of Unit Wall Thimble Exhaust Vent...
Page 13 Installation FREESTANDING INTERIOR VERTICAL INSTALLATION 1. Locate your Pellet Stove Room Heater in a location which meets the requirements of this manual, but in an area where it does not interfere with the house framing, wiring, etc. 2. Install a non-combustible hearth pad underneath the pellet stove. This pad should extend at least 6” (152mm) in front of the unit.
Page 14 Installation FREESTANDING EXTERIOR VERTICAL INSTALLATION 1. Locate your Pellet Stove Room Heater in a location which meets the requirements of this manual, but in an area where it does not interfere with the house framing, wiring, etc. 2. Install a non-combustible hearth pad underneath the pellet stove. This pad should extend at least 6” (152mm) in front of the unit.
Page 15 Installation SELKIRK DIRECT-TEMP VENT SYSTEM FOR PELLET STOVE HEATERS Images courtesy of Selkirk UP AND OUT HORIZONTAL TERMINATION KIT STRAIGHT OUT HORIZONTAL TERMINATION KIT STRAIGHT OUT HORIZONTAL TERMINATION KIT...
Page 16: Mobile Home Installation
Mobile Home Installation Mobile home installation should be done in accordance with the Manufactured Home and Safety Standard (HUD), CFR 3280, Part 24. Canadian installations require that the heater must be connected to a 3 or 4 inch, factory-built chimney conforming to CAN/ULC-S629.
Page 17 Installation SELKIRK DIRECT-TEMP VENT SYSTEM FOR PELLET STOVE HEATERS Images courtesy of Selkirk...
Page 18: Control Panel
Control Panel PANEL CONTROLS MODE (M/T) BUTTON The blowers and automatic fuel supply are controlled from The Mode of the stove can be switched between manual and a panel on the top of the stove. The control panel functions controlled with a Thermostat. Separate LEDs to the left of the are a follows.
Page 19: Operation
Operation • DO NOT USE CHEMICALS OR FLUIDS TO START Binders – Some pellets are produced with materials to hold THE FIRE - Never use gasoline, gasoline-type the together, or “bind” them. lantern fuel, kerosene, charcoal lighter fluid, or High ash content – Poor quality pellets will often create similar liquids to start or “freshen up”...
Page 20 Operation efﬁ ciency of your stove. Providing correct combustion air will SHUTDOWN PROCEDURE reduce the frequency of cleaning your glass door and prevent Turning your stove off is a matter of pressing the “POWER” the rapid buildup of creosote inside your stove and chimney. button on the display board.
Page 21: Maintenance
Maintenance • Failure to clean and maintain this unit as indicated If a vacuum is used to clean your stove, we suggest using can result in poor performance and safety hazards. a vacuum designed for ash removal. Some regular vacuum cleaner (i.e.
Page 22: Fall Start Up
Maintenance DO NOT abuse the door glass by striking, slamming or hopper. Thoroughly clean the burn pot, and ﬁ rebox. It may be similar trauma. Do not operate the stove with the glass desirable to spray the inside of the cleaned hopper with an removed, cracked or broken.
Page 23: Disposal Of Ashes
Maintenance ASH REMOVAL - INSERT UNIT 1. Allow Heater to cool to room temperature 2. Lift the ash pan door up and pull out 3. Follow directions for freestanding unit above on this page. DISPOSAL OF ASHES Ashes should be placed in a steel metal container with a tight ﬁ tting lid. The closed container of ashes should be placed on a non-combustible ﬂ...
Page 24 Maintenance CLEANING Heat Exchanger Tubes – Your Pellet Stove Room Heater is designed with a built in heat exchanger tube cleaner. This should be used every 2 or 3 days to remove ash build up on the heat exchanger tubes, which can reduce heat transfer. The handle, for the heat exchanger tube cleaner, is located in front of the vent tubes on front side of heater.
Page 25: Troubleshooting Guide
Trouble Shooting Guide When your stove acts out of the ordinary, the ﬁ rst reaction is to call for help. This guide may save time and money by enabling you to solve simple problems yourself. Problems encountered are often the result of only ﬁ ve factors: 1) poor fuel; 2) poor operation or maintenance;...
Page 26 Trouble Shooting Guide Display is Flashing “E2” Possible Causes Possible Remedies: (Unplug stove ﬁ rst when possible) Unhook air hose from the air switch and blow through it. 1. Airﬂ ow switch hose or stove attachment pipes for hose If air ﬂ ows freely, the hose and tube are ﬁ ne. If air will not are blocked.
Page 27 Trouble Shooting Guide Display is Flashing “E3” Possible Causes Possible Remedies: (Unplug stove ﬁ rst when possible) 1. The hopper is out of pellets Reﬁ ll the hopper. If on the low setting, you may need to close the dampener 2.
Page 28 Trouble Shooting Guide 4. The hopper is out of Pellets. Reﬁ ll the hopper. When operating the unit, be sure the hopper lid is closed so that the hopper safety switch will activate. Check the wires leading from the hopper safety switch to the control 5.
Page 29 Trouble Shooting Guide SMOKE SMELL COMING BACK INTO THE HOME Possible Causes: Possible Remedies: (Unplug stove ﬁ rst when possible) 1. There is a leak in the vent pipe system. Inspect all vent pipe connections. Make sure they are sealed with RTV silicone that has a temperature rating on 500 degree F or higher.
Page 30 Trouble Shooting Guide HIGH LIMIT SWITCH KEEPS TRIPPING Possible Causes: Possible Remedies: (Unplug stove ﬁ rst when possible) 1. The convection blower is overheating and tripping the Clean any dust off of the windings and fan blades. If oiling internal temperature shutoff. the blower does not help, the blower may be bad.
Page 31: Parts Diagram
Parts Diagram...
Page 32: Parts List
80491 Micro Switch 892344 Top Assembly 892264 Panel Left, Cabinet 892345 Panel Right, Cabinet 892037 Hearth Trim 892276 Ashley Grill Opening 851714 Ashley Logo 892064 Decorative Log 892199 Housing, PCBA Controller 80631 PCBA Board 69794 Exhaust Grill IN ORDER TO MAINTAIN WARRANTY, COMPONENTS MUST BE REPLACED USING ORIGINAL MANUFACTURERS PARTS PURCHASED THROUGH YOUR DEALER OR DIRECTLY FROM THE APPLIANCE MANUFACTURER.
Page 33: Wiring Diagram
Wiring Diagram...
Page 34 Limited Warranty The operation of this wood heater in a manner inconsistent with the owner’s manual will void your warranty and is also against federal regulations. United States Stove Company warrants to the original purchaser its products against premature failure of any component due to workmanship, quality, or materials as follows: TIME PERIOD: Firebox ............................
Page 35 Notes...
Page 36: How To Order Repair Parts
HOW TO ORDER REPAIR PARTS THIS MANUAL WILL HELP YOU OBTAIN EFFICIENT, DEPENDABLE SERVICE FROM YOUR KING OR ASHLEY, AND ENABLE YOU TO ORDER REPAIR PARTS CORRECTLY. KEEP THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE. WHEN WRITING, ALWAYS GIVE THE FULL MODEL NUMBER WHICH IS ON THE NAMEPLATE ATTACHED TO THE HEATER.

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Ashley AP5660(PE) Installation And Operating Manual

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