Sign In
Upload
Download
Table of Contents
Contents
Add to my manuals
Delete from my manuals
Share
URL of this page:
HTML Link:
Bookmark this page
Add
Manual will be automatically added to "My Manuals"
×
Bookmark added
×
Added to my manuals
Manuals
Brands
Mitsubishi Manuals
Engine
4G9 series
User manual
Table Of Contents - Mitsubishi 4G9 User Manual
4g9 series
Hide thumbs
Also See for 4G9
:
Manual
(130 pages)
,
Workshop manual
(105 pages)
,
Service manual
(522 pages)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
Table Of Contents
172
page
of
172
Go
/
172
Contents
Table of Contents
Bookmarks
Table of Contents
Advertisement
Table of Contents
Table Of Contents
1
General Information
3
Technical Data
3
Service Specifications
6
1-1
6
Rework Dimensions
9
Torque Specifications
10
New Tightening Method - By Use Of Bolts To Be Tightened In Plastic Area
16
Sealant
16
Form-In-Place Gasket
17
Disassembly
17
Surface Preparation
17
Form-In-Place Gasket Application
17
Special Tools
18
2-1
18
4G9 Engine (E
18
Alternator And Ignition System
21
Removal And Installation
(Engines With Distributor)
21
3-1
21
Removal And Installation (Sohc For Other Than Pajero) (Engines Without Distributor)
22
Removal And Installation
(Engines Without Distributor)
23
Removal And Installation (Dohc)
25
Removal And Installation (Dohc-Mivec)
26
Removal And Installation (Dohc–Gdi For Carisma, Space Star, Space Runner, Galant)
27
Removal And Installation (Dohc-Gdi For Pajero Io)
28
Oil Level Gauge
28
Ignition Coil
28
Spark Plug
28
Crankshaft Bolt
28
Alternator Brace (M8)
28
Power Steering Pump Pulley
28
Cam Position Sensor Support
28
Cam Position Sensing Cylinder
28
Removal Service Point Aa" Crankshaft Bolt Removal
29
Installation Service Points "Aa Cam Position Sensor Support
29
"Ba Front Flange/Crankshaft Pulley/Crankshaft Bolt Installation
29
Timing Belt Removal And Installation (Sohc For Carisma (Up For 1999 Model)
30
4-1
30
Camshaft Sprocket Bolt
30
Timing Belt Rear Cover
30
Engine Support Bracket, Right
30
Timing Belt Removal And Installation (Sohc For Carisma (From 2000 Model), Lancer (From 2001 Model For Europe), Space Star)
31
Timing Belt Removal And Installation (Sohc For Pajero Io)
33
Accessory Mount
33
Timing Belt Cover
33
Timing Belt Removal And Installation (Dohc)
34
Timing Belt Removal And Installation (Dohc-Mivec)
35
Timing Belt Removal And Installation (Dohc-Gdi For Carisma, Space Star, Space Runner)
36
Timing Belt Removal And Installation (Dohc-Gdi For Galant)
37
Timing Belt Removal And Installation (Dohc-Gdi For Pajero Io)
38
Aa" Timing Belt Removal
40
Ab" Camshaft Sprocket Bolt Removal
40
"Aa Camshaft Sprocket Bolt Installation
40
"Ba Timing Belt Tensioner Installation
41
"Ca Tensioner Spring Installation
41
"Da Timing Belt Installation
41
"Ea Auto-Tensioner Installation
42
"Fa Timing Belt Installation
43
"Ga Crankshaft Sensing Blade/Crankshaft Spacer/Crankshaft Sprocket Installation
45
Timing Belt Inspection
45
Tensioner Pulley, Idler Pulley Inspection
46
Fuel And Emission Control System
47
Sohc Carburetor Removal And Installation
47
5-1
47
Fuel And Emission Control System Removal And Installation (Sohc-Mpi For Other Tnan Pajero Io)
48
Fuel And Emission Control System Removal And Installation (Sohc-Mpi For Pajero Io)
49
Fuel And Emission Control System Removal And Installation (Dohc)
50
"Aa Injectors Installation
51
"Ba Fuel Pressure Regulator Installation
51
"Ca Gasket Installation
51
Throttle Body And Egr System Removal And Installation (Up To 2000 Model For Carisma, 1999 Model For Space Star, Spacer Runner)
53
5A. Throttle Body And Egr System (Gdi)
53
Throttle Body And Egr System Removal And Installation (From 2001 Model For Carisma, Space Star And Galant)
54
Throttle Body And Egr System Removal And Installation (For Pajero Io - 4G93)
55
Throttle Body And Egr System Removal And Installation (For Pajero Io - 4G94)
56
Installation Service Points: "Aa Throttle Body Gasket
57
"Ba Intake Manifold Stay Installation
57
Intake And Exhaust Manifold
58
Intake And Exhaust Manifold Removal And Installation (Sohc-Carburetor)
58
6-1
58
Intake And Exhaust Manifold Removal And Installation (Sohc-Mpi-Front Wheel Drive (4G92 And 4G93–Except From 2001 Model For Europe))
59
Intake And Exhaust Manifold Removal And Installation (Sohc-Mpi-Front Wheel Drive (4G92 And 4G93– From 2001 Model For Europe))
60
Intake And Exhaust Manifold Removal And Installation (Sohc-Mpi-Front Wheel Drive (4G94)
61
Intake And Exhaust Manifold Removal And Installation (Sohc-Mpi-Rear Wheel Drive (4G93 - Except From 2002 Model For Europe)
62
Intake And Exhaust Manifold Removal And Installation (Sohc-Mpi-Rear Wheel Drive (4G93 - From 2002 Model For Europe)
63
Intake And Exhaust Manifold Removal And Installation (Sohc-Mpi-Rear Wheel Drive (4G94)
64
Intake And Exhaust Manifold Removal And Installation (Dohc)
66
"Aa Exhaust Manifold Bracket Installation
67
Rear Wheel Drive
67
"Ba Intake Manifold Stay - Installation
67
Intake Manifold (Gdi) Removal And Installatoin (Up To 2000 Model For Carisma, 1999 Model For Space Star, Space Runner)
68
6A. Intake Manifold (Gdi)
68
Intake Manifold (Gdi) Removal And Installation (From 2001 Model For Carisma, Space Star And Galant)
69
Intake Manifold (Gdi) Removal And Installation (For Space Runner)
71
Intake Manifold (Gdi) Removal And Installation (For Pajero Io)
72
"Aa Intake Manifold Stay Installation
73
Exhaust Manifold (Gdi) Removal And Installation (For Carisma, Space Star, Space Runner)
74
6B. Exhaust Manifold (Gdi)
74
Exhaust Manifold (Gdi) Removal And Installation (For Galant)
75
Exhaust Manifold (Gdi) Removal And Installation (For Pajero Io)
77
Exhaust Manifold Bracket Installation
78
Injector And Fuel Pump Assembly (Gdi) (Up To 2000 Mode For Carisma, 1999 Model For Space Star, Space Runner)
79
6C. Injector And Fuel Pump Assembly (Gdi)
79
Injector And Fuel Pump Assembly (Gdi) (From 2001 Model For Carisma, Space Star And Galant)
80
Injector And Fuel Pump Assembly (Gdi) (For Pajero Io - 4G94)
81
Injector And Fuel Pump Assembly (Gdi) (For Pajero Io - 4G93)
82
Backap Ring/O-Ring/Corrugated Washer Installation
83
Delivery Pipe And Injector Assembly Installation
83
Pump Camshaft Case Installation
84
Fuel Pressure Sensor Installation
84
Fuel High Pressure Regulator Installation
84
Fuel Pump/Fuel Feed Pipe Installation
85
O-Ring/Fuel Pump Installation
86
O-Ring/Backup Ring/Fuel Pipe Installation
86
O-Ring/Backup Ring/Fuel Pressure Sensor Installation
87
Ja O-Ring/Fuel Pump Installation
87
Intake And Exhaust Manifold <4G94 - Gdi For Pajero Io> Removal And Installation
88
To Install The Exhaust Manifold Bracket
89
Intake Manifold Stay Installation
89
Water Pump And Water Hose Removal And Installation (Sohc - Front Wheel Drive)
90
7-1
90
Water Pump And Water Hose Removal And Installation (Sohc - Rear Wheel Drive)
91
Water Pump And Water Hose Removal And Installation (Dohc - Front Wheel Drive)
92
Water Pump And Water Hose Removal And Installation (Dohc - Rear Wheel Drive)
93
Water Pump Installation
94
Water Inlet Pipe (Front Wheel Drive/Water Pipe, Rear Wheel Drive/O-Ring Installation)
94
Thermostat Installation
94
Water Outlet Fitting Installation
94
Engine Coolant Temperature Gauge Unit Installation
95
Engine Coolant Temperature Sensor Installation
95
Water By-Pass Fitting Installation
95
Rocker Arms And Camshafts Removal And Installation (Sohc (With Adjusting Screw))
96
8-1
96
Rocker Arms And Camshafts Removal And Installation (Sohc (With Lash Adjuster))
97
Rocker Arms And Camshafts Removal And Installation (Dohc)
99
Rocker Arms And Camshafts Removal And Installation (Dohc-Gdi)
100
Rocker Arms And Camshafts Removal And Installation (Dohc-Gdi For Carisma (Up To 2000 Model), Space Star (1999 Model), Space Runner)
102
Rocker Arms And Camshafts Removal And Installation (Dohc-Gdi For Carisma, Space Star And Galant (From 2001 Model))
103
Rocker Arms And Camshafts Removal And Installation (Dohc-Gdi For Pajero Io - 4G94)
104
Rocker Arms And Camshafts Removal And Installation (Dohc-Gdi For Pajero Io - 4G93)
105
Lash Adjuster Removal
106
Adjusting Screw Installation
106
Rocker Arm Shaft Installation
106
Rocker Arms And Rocker Arm Shaft Installation
106
Oil Seal Installation
107
Lash Adjuster Installation
107
Camshaft Installation
107
Bearing Cap Installation
107
Beam Camshaft Cap Installation
108
Sealant Application On Semi-Circular Parking
110
Sealant Application On Rocker Cover
110
O-Ring/Cover Installation
110
Valve Clearance Adjustment
110
Camshaft Inspection
113
Lash Adjuster (Sohc)
113
Lash Adjuster (Dohc)
116
Rocker Cover And Camshafts (Mivec) Removal And Installation
119
Oil Control Valve Inspection
120
Camshaft - Inspection
120
Semi-Circular Packing Installation
121
Camshaft Holder Assembly Installation
121
Install The Camshaft
121
Camshaft Bearing Cap/Camshaft Holder Installation
121
Oil Control Valve Installation
122
Installation Of The Oil Seal
122
Rocker Cover Installation
123
To Adjust The Valve Clearance
123
Rocker Arm Piston Inspection
123
Rocker Arms And Rocker Shaft Caps (Mivec) Removal And Installation
124
Rocker Arm Assembly Installation
125
Cylinder Head And Valves Removal And Installation (Sohc)
126
9-1
126
Cylinder Head And Valves Removal And Installation (Dohc)
127
Cylinder Head And Valves Removal And Installation (Dohc-Mivec)
128
Cylinder Head And Valves Removal And Installation (Dohc-Gdi)
129
Cylinder Head Bolt Removal
131
Retainer Lock Removal
131
Valve Stem Seal Removal
132
Valve Handling Precautions
132
Valve Stem Seal Installation
133
Valve Spring Installation
134
Retainer Lock Installation
134
Cylinder Head Bolt Installation
134
Sealant Application To Oil Pressure Switch
135
Cylinder Head Inspection
136
Valve Inspection
136
Valve Spring Inspection
137
Valve Seat Inspection
137
Valve Guide Inspection
137
Valve Seat Reconditioning Procedure
138
Valve Seat Replacement Procedure
138
Valve Guide Replacement
138
Front Case And Oil Pump Removal And Installation (Sohc (4G92, 4G93))
140
10-1
140
Front Case And Oil Pump Removal And Installation (Sohc (4G94 Except For Pajero Io))
141
Front Case And Oil Pump Removal And Installation (Sohc (4G94 For Pajero Io))
142
Front Case And Oil Pump Removal And Installation (Dohc (Except Gdi For Pajero Io))
143
Front Case And Oil Pump Removal And Installation (Dohc-Gdi For Pajero Io)
144
Oil Pan Removal
145
Outer Rotor/Inner Rotor Removal
145
Inner Rotor/Outer Rotor Installation
145
Sealant Application To Oil Pump Case
145
Crankshaft Front Oil Seal Installation
146
Oil Pan/Upper Oil Pan/Lower Oil Pan Installation
146
Oil Filter Installation
147
Oil Pump Inspection
147
Piston And Connecting Rod Removal And Installation
149
11-1
149
Connecting Rod Cap Removal
150
Piston Pin Removal
150
Piston Pin Installation
151
Oil Ring Installation
152
Piston Ring #2/Piston Ring #1 Installation
153
Piston And Connecting Rod Installation
153
Connecting Rod Bearing Installation
154
Connecting Rod Cap Installation
155
Connecting Rod Cap Nut Installation
155
Piston Ring Instpection
156
Crankshaft Pin Oil Clearance (Plastigauge Method)
156
Crankshaft, Cylinder Block, Flywheel And Drive Plate Removal And Installation (Manual Transmission)
157
Automatic Transmission Removal And Installation
158
Crankshaft, Cylinder Block, Flywheel And Drive Plate Removal And Installation (Pajero Io)
159
Oil Jet Removal
160
Oil Jet Installation
160
Crankshaft Bearing Installation
160
Bearing Cap/Bearing Cap Bolt Installation
162
To Install The Oil Seal
163
Sealant Application To Oil Seal Case
163
Drive Plate Bolt/Flywheel Bolt Installation
163
Crankshaft Journal Oil Clearance (Plastigauge Method)
163
Cylinder Block Inspection
164
Boring Cylinder Inspection
164
Hydro-Flywheel (Dohc-Gdi For Pajero Io) Inspection
165
Service Bulletins
167
Crankshaft Weight
169
Previous
Page
1
...
171
172
Show Quick Links
Quick Links:
Torque Specifications
Hide quick links:
Permanently
Temporary
Cancel
Advertisement
Table of Contents
Related Manuals for Mitsubishi 4G9
Engine Mitsubishi 4G1 Service Manual
1992-1993 (522 pages)
Engine Mitsubishi 4G9 series Manual
4g9 series (130 pages)
Engine Mitsubishi 4G9 Series Workshop Manual
(105 pages)
Engine Mitsubishi 4G9 Series Workshop Manual
(101 pages)
Engine Mitsubishi 4G9 series (E-W) Workshop Manual
(4 pages)
Engine Mitsubishi 4G93-SOHC Workshop Manual
4g9 series (e-w) (156 pages)
Engine Mitsubishi 4G6 series Workshop Manual
(109 pages)
Engine Mitsubishi 4G6 Manual
(106 pages)
Engine Mitsubishi 4G6 Series 1991 Workshop Manual
19991 to 1992 (113 pages)
Engine Mitsubishi 4G6 Series Workshop Manual
1991 to 1992 (105 pages)
Engine Mitsubishi 4G1 series (E-W) Workshop Manual
(4 pages)
Engine Mitsubishi 4G1 Series User Manual
Engine 4g1 series (97 pages)
Engine Mitsubishi 4G1 Series General Information Manual
(148 pages)
Engine Mitsubishi 4G3 series Workshop Manual
Engine (74 pages)
Engine Mitsubishi 4G5 SERIES Workshop Manual
(71 pages)
Engine Mitsubishi 4g63 Service Manual
(68 pages)
Related Content for Mitsubishi 4G9
S12R Table 4-1 Fuel Properties Table (Emission Control Approved Model)
Mitsubishi S12R
MELIMP Series Contents
Mitsubishi MELIMP Series
S6B3 Table 5-2 Table Of Engine Oil Properties
Mitsubishi S6B3
S16R Series Table 4-2 Fuel Properties Table (1/2)
Mitsubishi S16R Series
6M60-TL Table Of Standard Tightening Torques
Mitsubishi 6M60-TL
S6S Maintenance Standards Table
Mitsubishi S6S
S 12 R Table 4-2 Fuel Use Limit Property Guideline
Mitsubishi S 12 R
S6R Series Contents Of Plate And Label
Mitsubishi S6R Series
S12A2 Contents Of Plate And Label
Mitsubishi S12A2
S4Q Maintenance Standards Table
Mitsubishi S4Q
4D68 Table Of Contents
Mitsubishi 4D68
4G1 Series Table Of Contents
Mitsubishi 4G1 Series
4G6 series Table Of Contents
Mitsubishi 4G6 series
6A1 series Table Of Contents
Mitsubishi 6A1 series
6M70 Table Of Standard Tightening Torques
Mitsubishi 6M70
L2A General Contents
Mitsubishi L2A
This manual is also suitable for:
4g92-sohc
4g92-dohc-mivec
4g93-sohc
4g93-dohc
4g93-dohc-gdi
4g94–sohc
...
Show all
4g94–dohc–gdi
Table of Contents
Print
Rename the bookmark
Delete bookmark?
Delete from my manuals?
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL