Ezgo MPT 800 2004 Owner's Manual And Service Manual page 6

REPAIR .................................................................................................................................... 11
TRANSPORTING VEHICLE .................................................................................................... 14
SERVICE AND MAINTENANCE .............................................................................................. 15
BATTERIES AND CHARGING ................................................................................................ 19
GENERAL SPECIFICATIONS .................................................................................................. 27
Page iv
T A B L E O F C O N T E N T S
LIFTING THE VEHICLE .................................................................................................................................... 11
Fig. 17 Lifting the Vehicle ....................................................................................................... 12
WHEELS AND TIRES ....................................................................................................................................... 12
Tire Repair ........................................................................................................................................... 12
Wheel Installation ................................................................................................................................. 13
Fig. 18 Wheel Installation ....................................................................................................... 14
LIGHT BULB REPLACEMENT ......................................................................................................................... 13
Fig. 19 Headlight and Turn Signal Bulb Replacement ........................................................... 13
Fig. 20 Tail and Brake Light Bulb Replacement ..................................................................... 13
FUSE REPLACEMENT .................................................................................................................................... 14
TOWING ........................................................................................................................................................... 14
HAULING .......................................................................................................................................................... 14
SERIAL NUMBER PLATE LOCATION ............................................................................................................. 15
PERIODIC SERVICE SCHEDULE .................................................................................................................. 16
Fig. 21 Periodic Service Schedule .......................................................................................... 16
TIRE INSPECTION ........................................................................................................................................... 17
BRAKES ........................................................................................................................................................... 17
Periodic Brake Test for Mechanical Brakes ......................................................................................... 17
Fig. 22 Typical Brake Performance Test ................................................................................ 18
HYDRAULIC FRONT DISC BRAKES ............................................................................................................... 18
REAR AXLE ...................................................................................................................................................... 18
Checking the Lubricant Level ............................................................................................................... 18
LUBRICATION .................................................................................................................................................. 18
Fig. 23 Add, Check and Drain Axle Lubricant ........................................................................ 19
Fig. 24 Lubrication Points ....................................................................................................... 19
PDS SYSTEM TEST ......................................................................................................................................... 19
HARDWARE ..................................................................................................................................................... 19
Fig. 26 Torque Specifications and Bolt Grades ...................................................................... 20
CAPACITIES AND REPLACEMENT PARTS ................................................................................................. 19
Fig. 25 Capacities and Replacement Parts ............................................................................ 19
SAFETY ............................................................................................................................................................ 19
BATTERY ......................................................................................................................................................... 20
BATTERY MAINTENANCE .............................................................................................................................. 21
At Each Charging Cycle ....................................................................................................................... 21
Monthly ................................................................................................................................................. 21
Electrolyte Level and Water ................................................................................................................. 21
Fig. 27 Correct Electrolyte Level ............................................................................................ 21
Fig. 28 Water Purity Table ..................................................................................................... 22
Fig. 29 Automatic Watering Gun ............................................................................................ 22
Battery Cleaning ................................................................................................................................... 22
Battery Replacement ............................................................................................................................ 22
Fig. 30 Preparing Acid Neutralizing Solution .......................................................................... 23
Fig. 31 36V Battery Connections ........................................................................................... 23
Fig. 32 48V Battery Connections ........................................................................................... 23
Prolonged Storage ............................................................................................................................... 23
Fig. 33 Freezing Point of Electrolyte ...................................................................................... 24
BATTERY CHARGING ..................................................................................................................................... 24
AC Voltage ........................................................................................................................................... 24
TROUBLESHOOTING ...................................................................................................................................... 24
Hydrometer .......................................................................................................................................... 25
Fig. 34 Hydrometer ................................................................................................................ 25
Using A Hydrometer ............................................................................................................................. 25
Fig. 35 Hydrometer Temperature Correction ......................................................................... 26
MPT 800 ............................................................................................................................................................ 28
Owner's Manual and Service Guide