Table Of Contents - Lincoln Power Wave 455 Operator's Manual

vi
Installation .......................................................................................................Section A
Technical Specifications - Power Wave 455/R ..............................................A-1,A-2
Safety Precautions.................................................................................................A-3
Select Suitable Location ........................................................................................A-3
Lifting...............................................................................................................A-3
Stacking ..........................................................................................................A-3
Machine Grounding ...............................................................................................A-3
High Frequency Protection ....................................................................................A-3
Input Connection....................................................................................................A-3
Input Fuse and Supply Wire Considerations .........................................................A-4
Input Voltage Change Over Procedure..................................................................A-4
Welding with Multiple Power Waves......................................................................A-5
Electrode and Work Cable Connections................................................................A-6
Negative Electrode Polarity ..................................................................................A-6
Voltage Sensing at the Work Piece .......................................................................A-7
Power Wave / Power Feed Wire Feeder Interconnections....................................A-8
Control Cable Specifications ...........................................................................A-8
External I/O Connector....................................................................................A-8
High Speed Gear Box .....................................................................................A-9
Dip Switch Settings and Locations...............................................................A-10
Control Board Dip Switch ..............................................................................A-10
Feed Head Board Dip Switch........................................................................A-10
Devicenet/Gateway Board Dip Switch, Bank (S1) ........................................A-10
Bank (S2) ......................................................................................................A-11
________________________________________________________________________
Operation .........................................................................................................Section B
Safety Precuations.................................................................................................B-1
Graphic Symbols that appear on this machine or in this manual...........................B-2
General Description ...............................................................................................B-3
Recommended Processes and Equipment ...........................................................B-3
Required Equipment ..............................................................................................B-3
Limitations..............................................................................................................B-3
Duty Cycle and Time Period ..................................................................................B-3
Case Front Controls ........................................................................................B-4
Constant Voltage Welding...............................................................................B-5
Pulse Welding .................................................................................................B-6
STT Welding ...................................................................................................B-7
________________________________________________________________________
Accessories .....................................................................................................Section C
Optional Equipment ...............................................................................................C-1
Factory Installed..............................................................................................C-1
Field Installed..................................................................................................C-1
________________________________________________________________________
Maintenance ....................................................................................................Section D
Safety Precautions ................................................................................................D-1
Routine Maintenance, Periodic, Calibration Specification .....................................D-1
________________________________________________________________________
Troubleshooting ..............................................................................................Section E
How to use Troubleshooting Guide .......................................................................E-1
Using the Status LED to Troubleshoot System Problems .....................................E-2
Troubleshooting Guide.............................................................................E-3 thru E-6
Error Codes for the Power Wave ....................................................................E-7,E-8
________________________________________________________________________
Wiring Diagram ....................................................................................Section F-1, F-2
Connector Pin Definitions ...........................................................................Section F-3
Connection Diagrams...........................................................................Section F-4, F-5
Dimension Print............................................................................................Section F-6
________________________________________________________________________
Parts Lists .....................................................................................................P377Series
________________________________________________________________________

TABLE OF CONTENTS

vi
Page