Royal Sovereign RSH-1151 Service Manual
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Royal Sovereign RSH-1151 Service Manual

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ROLL LAMINATOR
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Summary of Contents for Royal Sovereign RSH-1151

  • Page 1 ROLL LAMINATOR Service Manual www.royalsovereign.com...

  • Page 2: Table Of Contents

    6. Parts List 19 ~ 23 ………………………………………………………………………………………… 6.1) RSH-1151 Parts List ……………………………………………………………………………… 19 ~ 23 7. Exploded Drawings 24 ~ 31 ……………………………………………………………………… 7.1) RSH-1151 Whole Exploding Drawing and Part Exploding Drawing …………………… 25 ~ 31 8. Wire Diagram 32 ~ 35 ……………………………………………………………………………………...

  • Page 3: Safety Precautions

    7. Ensure the unit is turned off, cooled ,and unplugged from the outlet prior to moving and/or repairing. 8. Keep out of reach of children. 9. Only Royal Sovereign authorized maintenance and service technicians should make repairs. 10. Do not attempt to laminate items that exceed total recommended material thickness for the unit.

  • Page 5: Troubleshooting

    2. Troubleshooting Note: While repairing: Make sure the power plug is unplugged from the power outlet. Open both side covers and rear cover. Be sure to follow the steps below in order. 2.1 Rollers Not Heating CAUSES: 1. Improper laminating mode. 2.
  • Page 6 3. Blown (burnt) upper and/or lower wire fuse (T/Fuse). a. Replace the T/Fuse wire located on the left-hand side. WIRE- 4. Defective Bi-Metal. a. Replace the Bi-Metal BI- METAL 5. Defective heater. a. Using the multi-meter, test the continuity of the heater. If it fails, replace the heater. Multi-meter b.

  • Page 7: Rollers Over Heating

    2.2) Rollers Over Heating CAUSES 1. Lower and upper heat sensors are reversed on the PCB Main. 2. Defective T/Fuse wire. 3. Defective heater. 4. Defective main PCB. MEASURES 1. Wires for lower and upper heat sensors are reversed on the main PCB. a.

  • Page 8: Rollers Not Running

    2.3) Rollers Not Running CAUSES 1. No power to the unit. 2. Emergency switch is engaged. 3. Disengaged Paper Guide switch. 4. Opened safety cover. 5.Opened Front Table Switch. 6. Film is jammed on the rollers. 7. Disconnected motor wire. 8.
  • Page 9 4. Opened safety cover. a. Close the safety cover and double check to insure that the safety cover switch is engaged. Note: By closing the safety cover, it engages the safety cover switch. Safety Cover Switch Switch is engaged 4. Opened Front Table Switch. a.
  • Page 10 5. Film is jammed on the rollers. a. Un-jam the film using a combination of the pressure lever and reverse button. 6. Disconnected motor wire. a. Check the motor wire connection in both locations. Motor wire connector Motor wire connector from the PCB from the Motor 7.

  • Page 11: No Main Power

    2.4) No Main Power CAUSES 1. No electricity. 2. Blown main fuse. 3. Disconnected main power wires. 4. Defective transformer. MEASURES 1. No Electricity. a. Double check to insure that you have electricity from your outlet. b. Check the circuit breaker. c.

  • Page 12: Count Sensor Not Working

    4. Transformer is defective a. Replace the transformer. Transformer 2.5) Count Sensor Not Working.(Option) CAUSES 1. The optical fiber cable is not connected with optical fiber AMP. 2. The upper sensor is aligned properly with lower sensor. 3. The counter wires are not connected on the Main PCB. 4.
  • Page 13 2. The upper sensor is aligned properly with lower sensor. Upper Sensor Lower Sensor 3. The counter wires are not connected on the Main PCB. a. Ensure that the counter wires are connected to the Main PCB. Counter Wires 4. Main PCB is defective. a.
  • Page 14 5. The count needs adjustment. a. Please see below for adjustments. Adjusting the Counter Sensor Throught beam Adjusting Fine Coarse Fix VR(Coarse) at ON position with turning right Initial setting slowly when it is the status of the recviced light. Min.

  • Page 15: Replacing Parts

    3. Replacing Parts Note: While replacing parts: a. Make sure the power plug is unplugged from the power outlet. b. Open both side covers and rear cover. 3.1 Replacing the Right Cover. a. Take out the pressure lever (Figure 1) and four cover screws using Phillips screw driver (Figure 2). Figure 1 Figure 2 b.

  • Page 16: Left Cover

    3.2 Replacing the Left Cover a. Replace the Left Cover by loosening four Left Cover screws. 3.3 Replacing Rear Cover a. Take off the left and right covers. b. Take out the seven screws from the back cover. Figure 5 c.

  • Page 17: Heaters

    3.6 Replacing the Heaters Note: Cotton or surgical gloves are recommended while handling the heater assembly. a. Disassemble Right and Left Covers (Refer to “Replacing Right Cover” and “Replacing Left Cover”). b. Take out the heater brackets on each side by loosening the nuts and screws (Figure 8, 9, & 10). Figure 10 Figure 9 Figure 8...

  • Page 18: Adjustments

    4. Adjustments 4.1 Adjusting Take-up Shaft Speed CAUSES: 1.Main rollers and take-up shaft speed is not synchronized. MEASURES: 1. Take off the take up motor cover. Figure 1 2. Loosen (increases speed) or tighten (reduces speed) the bolt using 11/16” or 17mm wrench. Note: Loosen three screws as shown in Figure 1 to get to the adjustable take-up shaft speed bolt.
  • Page 19 5. Installing Options Note: These options are to be installed by an authorized RS reseller. 1. Installing the Front Feeder a. Install the Left and Right Front Feed option on the inside of the front frames using four 9/16” hexagon bolts on each side. Figure 1 Figure 1 2.

  • Page 20: Parts List

    SVC Parts List RSH-1151 CHANGING REMARK Part No. Part Name Spec. P NO. DATE 13500X001A CASTER-STAND1 20-30S-SBB-TG KYUNG CHANG 13500X002A CASTER-STAND2 20-30S-SBB-TG KYUNG CHANG SWRH φ16.2*3.8T FZY WSB16038D0 WASHER-SPRING WSB16038D2 20091016 212LR1004A STAND-BASE STKR 120*50*2T,SPCC 212LR1007A STAND-SIDE 120*50*516 212LR1006A STAND-CENTER...
  • Page 21 013LR2012D FRAME-SENSOR AL6063 MFC04018D2 SCREW FH M4x18 SUS27 013LR3002F FRAME-CUTTER AL6063 023LR3003A KNOB-CUTTER,C ABS 94-V0 AF-312 PANTONE 420U 140LR3001A HOLDER-CUTTER,C ABS 94-V0 AF-312 PANTONE 420U 213LR4001A CUTTER-CROSS STS420J2 1T SWRH φ0.3 ZWP5 138LR4001A SPRING-CROSS,CUTTER NHB03024D2 NUT M3 SUS27 MPC03006D2 SCREW PH M3*6 SUS27(不锈钢) Φ30*1231 015LR3007A...
  • Page 22 33Ω OTHERS 223LR2008A HEATER ASS'Y OTHERS 39Ω UK 99-1 223LR2008B HEATER ASS'Y UK 27.6Ω JOL 99-2 223LR2008C HEATER ASS'Y JOL S45C φ4.6*φ8*34 141LR4010A BRACKET-HEATER MBC05010D2 SCREW BH M5x10 SUS27 141LR4011A BRACKET-HEATER,STOPPER 141LR4112A 20070305 141LR4011B 20080617 NHB05038D2 NUT MBC04045D2 SCREW BH M4*45 SUS27(不锈钢) S45C φ4.6*φ8*34 (表面镀Cu+Ni+Cr) 142LR4001A...
  • Page 23 141LR4054A 20101018 36400X014A SWITCH-MICRO SAFETY COVER 36400X014B 20060116 021LR4001A LIMIT SWITCH COVER MBC03014D2 SCREW BH M3x14 SUS27 013LR2013D FRAME-GUIDE,PAPER AL6063 PANTONE 421U(涂层颜色) 111LR4015A BOLT 1-PAPER GUIDE S45C M5*27 Cu+Ni+Cr 111LR4016A BOLT 2-PAPER GUIDE S45C M5*37 Cu+Ni+Cr 140LR4003A HOLDER-SAFETY COVER S45C Cu+Ni+Cr 021LR3005D SAFETY COVER SPCC 147*15*2.3T...
  • Page 24 381LR4083A WIRE-EMER 381LR4047D 20060104 381LR4083D 20080617 381LR4020B WIRE-FUSE UL1015 AWG#14 381LR4035D WIRE-MOTOR UL1007AWG#18 BLK/RED 381LR4013G WIRE-POWER S/W UL1015 AWG#14BRN/BLU 381LR4045D WIRE-LENGTH 381LR4042D WIRE-EMER2 20060104 381LR4030C WIRE-UP HEATER TEFTON WIRE 018/50 RED 381LR4029C WIRE-LO HEATER TEFRON WIRE 018/50 BLK 381LR4044A WIRE-MAIN 2464 26AWG 5PAIR 10C SB 381LR4046A WIRE-COUNT...
  • Page 25 7. Exploded View 7.1 RSH-1151 Exploded View Frame L Frame R Stand Part and Frame-Base Frame,Roller and Other View Wire and Options Front Table、Safety cover and Shaft Films...

  • Page 26: Rsh-1151 Whole Exploding Drawing And Part Exploding Drawing

    7.1 RSH-1151 Exploded View 381LR4032A WIRE-REMOTE;2464 24AWG4C 350CR4001A PCB-REMOCON ASS'Y 025LR4001A CASE-REMOCON ASS'Y 381LR4055A WIRE-UP HEATER 2 381LR4054A WIRE-LO HEATER 2, 381LR4037A WIRE-T/FUSE LOW 381LR4036A WIRE-T/FUSE UP 381LR4046A WIRE-COUNT; UL1007 AWG#20 381LR4044A WIRE-MAIN;26AWG20C 381LR4029C WIRE-LO HEATER,EU TEFRON WIRE 018/50 381LR4030C...
  • Page 27 Frame - L Part N/O Part Nam e WSB06015D2 WASHER-SPRING MBC04008D2 SCREW BH WSB04010D2 WASHER-SPRING 23200X001A SUPPORT-BRACKET PCB 013LR2036A FRAME-L 141LR4007A BRACKET-SWITCH,EU 36400X002A SWITCH-MAIN 23300X001A BUSHING-CORD,EU 380LR4005A POWER CORD 36600X002A FUSE BLOCK MFC04008D2 SCREW FH 325000X007 FUSE MAIN WSB05013D2 WASHER-SPRING 141LR4050A PLATE-BEARING 130LR4008A...
  • Page 28 Frame - R Part N/O Part Nam e BHE06020D2 BOLT MBC04008D2 SCREW BH WSB04010D2 WASHER-SPRING MFC04008D2 SCREW FH 013LR2037A FRAME-R WSB05013D2 WASHER-SPRING MBC04018D2 SCREW BH MPC03006D2 SCREW PH 141LR4050A PLATE-BEARING 131LR4005A SPROCKET-ROLLER,LAMI SKE06010B6 SCREW-SET SKE06015B6 SCREW-SET SKE04010B6 SCREW-SET 131LR4006A SPROCKET-ROLLER,PULL SKE04015B6 SCREW-SET 124LR4002A...
  • Page 29 Stand Part and Frame - Base Part N/O Part Nam e 13500X001A CASTER-STAND1 13500X002A CASTER-STAND2 WSB16038D0 WASHER-SPRING 212LR1004A STAND-BASE 212LR1007A STAND-SIDE 212LR1006A STAND-CENTER BHE08012D2 BOLT WSB08020D2 WASHER-SPRING BHE08065D2 BOLT 013LR3031A FRAME-BASE BHE06020D2 BOLT WSB06015D2 WASHER-SPRING 211003002B BLOWER-ASS'Y MBC04008D2 SCREW BH WSB04010D2 WASHER-SPRING 141LR3001B BRACKET-PCB...
  • Page 30 Frame, Roller and Other View Part N/O Part Nam e MBC04008D2 SCREW BH WSB04010D2 WASHER-SPRING MBC04010D2 SCREW-BH 013LR2036A FRAME-L 013LR2037A FRAME-R WSB05013D2 WASHER-SPRING 013LR2009D FRAME-FRONT 141LR4036A BRACKET-SENSOR 021LR3003A CASE-SENSOR,UP 021LR3004A CASE-SENSOR,LO 313LR3001A SENSOR-ASS'Y 381LR4027E WIRE SENSOR MBC04018D2 SCREW BH 013LR2038A FRAME-CENTER MBC05018D2 SCREW BH 013LR2012B...
  • Page 31 Wire and Options Part N/O Part Nam e BHE06020D2 BOLT WSB06015D2 WASHER-SPRING WSB04010D2 WASHER-SPRING MBC04010D2 SCREW-BH MFC04008D2 SCREW FH MBC05030D2 SCREW BH WSB05013D2 WASHER-SPRING WPB15010D2 WASHER-PLAIN WPB13016D2 WASHER-PLAIN 138LR4006A SPRING-SLIP 141LR4005A PLATE-SHAFT,FILM 140LR4002A HOLDER-SHAFT,T 12200X022A BEARING-RADIAL TRUST 147LR4009A PAD-SLIP 141LR4006A PLATE-SLIP 112004001C RE000600C8...
  • Page 32 Front Table、Safety Cover and Shaft Films Part N/O Part Nam e MBC04008D2 SCREW BH WSB04010D2 WASHER-SPRING MBC04006D2 SCREW BH MBC05030D2 SCREW BH WSB05013D2 WASHER-SPRING SKE05015B6 SCREW-SET RC001500C8 SNAP RING WPB04008D2 WASHER-PLAIN RC001000C8 SNAP-RING 023LR4002A KNOB-BOLT GUIDE 014LR1004A TABLE-FRONT 141LR4043A FRONT TABLE SAFETY LEVER MFC04006D2 SCREW FH 145LR3001A GUIDE-DOCUMENT...
  • Page 33 8. RSH-1151 Wiring Diagram RSH-1151 Wiring Diagram...
  • Page 34 <RSH-1151 Main PCB Layout > POWER TRANSFORMER M C U ⑤ ③ ② ⑫ ④ ① ⑧ ⑥ ⑦ ⑩ ⑪ ⑨ ⑬ <Connect part> 1. Wire Main. 8. Wire Up Heater. 2. Wire Sensor Up 9. Wire Blower(3EA) 3. Wire Sensor Low 10.
  • Page 35 <SUB PCB and Frame-R Heater Layout> <Length Layout> Wire Up Heater Bimetal Counter Sensor Wire Wire Main Bimetal PCB SUB Wire Low Heater <Main S/W and Count Layout> <Micro S/W and Frame-L Heater Layout> PCB Length Switch Main Wire T/Fuse (133℃) Main Fuse Wire T/Fuse(133°C)
  • Page 36 <Micro S/W > Front Table Micro S/W Frame Guide Paper Safety Cover Micro S/W Safety Cover Micro S/W...

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