Royal Sovereign RSH-1650 Service Manual
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Royal Sovereign RSH-1650 Service Manual

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Summary of Contents for Royal Sovereign RSH-1650

  • Page 1 ROLL LAMINATOR Service Manual www.royalsovereign.com...

  • Page 2: Table Of Contents

    6.2) RSH-1050 Parts List ………………………………………………………………………………… 24 ~ 28 7.Exploded Drawings 29 ~ 43 ……………………………………………………………………… 7.1) RSH-1650 Whole Exploding Drawing and Part Exploding Drawing …………………… 30 ~ 36 7.2) RSH-1050 Whole Exploding Drawing and Part Exploding Drawing …………………… 37 ~ 43 8.Wire Diagram 44 ~ 47 ……………………………………………………………………………………...

  • Page 3: Safety Precautions

    7. Ensure the unit is turned off, cooled ,and unplugged from the outlet prior to moving and/or repairing. 8. Keep out of reach of children. 9. Only Royal Sovereign authorized maintenance and service technicians should make repairs. 10. Do not attempt to laminate items that exceed total recommended material thickness for the unit.

  • Page 4: Troubleshooting

    2. Troubleshooting Note: While repairing: Make sure the power plug is unplugged from the power outlet. Open both side covers and rear cover. Be sure to follow the steps below in order. 2.1 Rollers Not Heating CAUSES: 1. Improper laminating mode. 2.
  • Page 5 3. Blown (burnt) upper and/or lower wire fuse (T/Fuse). a. Replace the T/Fuse wire located on the left-hand side. WIRE- T/FUSE 4. Defective Bi-Metal. a. Replace the Bi-Metal BI- METAL 5. Defective heater. a. Using the multi-meter, test the continuity of the heater. If it fails, replace the heater. Multi-meter b.

  • Page 6: Rollers Over Heating

    2.2) Rollers Over Heating CAUSES 1. Lower and upper heat sensors are reversed on the PCB Main. 2. Defective T/Fuse wire. 3. Defective heater. 4. Defective main PCB. MEASURES 1. Wires for lower and upper heat sensors are reversed on the main PCB. a.

  • Page 7: Rollers Not Running

    2.3) Rollers Not Running CAUSES 1. No power to the unit. 2. Emergency switch is engaged. 3. Disengaged Paper Guide switch. 4. Opened safety cover. 5. Film is jammed on the rollers. 6. Disconnected motor wire. 7. Blown motor fuse. 8.
  • Page 8 4. Opened safety cover. a. Close the safety cover and double check to insure that the safety cover switch is engaged. Note: By closing the safety cover, it engages the safety cover switch. Safety Cover Switch Switch is engaged 5. Film is jammed on the rollers. a.

  • Page 9: No Main Power

    7. Blown motor fuse. a. Replace the motor fuse located above the main power switch. Motor Fuse 8. Defective main motor. a. Replace the main motor. 8. Defective main motor. a. Replace the main motor. 9. Defective main PCB. a. Replace the main PCB. 2.4) No Main Power CAUSES 1.
  • Page 10 2. Blown main fuse. a. Replace the main fuse located above the main power switch. Main Fuse 3. Disconnected main power wires. a. Check that the main power wires are properly connected. Main Power Wires 4. Transformer is defective a. Replace the transformer. Transformer...

  • Page 11: Count Sensor Not Working

    2.5) Count Sensor Not Working. CAUSES 1. The option fiber cable is not connected with optical fiber AMP. 2. The upper sensor is aligned properly with lower sensor. 3. The counter wires are not connected on the Main PCB. 4. Main PCB is defective. 5.
  • Page 12 3. The counter wires are not connected on the Main PCB. a. Ensure that the counter wires are connected to the Main PCB. Counter Wires 4. Main PCB is defective. a. Replace the Main PCB. 5. The count needs adjustment. a.
  • Page 13 Adjusting the Counter Sensor Throught beam Adjusting Fine Coarse Fix VR(Coarse) at ON position with turning right Initial setting slowly when it is the status of the recviced light. Min. Fix VR(Coarse) at ON position Received light with turning right slowly when it is the status of the recviced Min.

  • Page 14: Replacing Parts

    3. Replacing Parts Note: While replacing parts: a. Make sure the power plug is unplugged from the power outlet. b. Open both side covers and rear cover. 3.1 Replacing the Right Cover. a. Take out the pressure lever (Figure 1) and four cover screws using Phillips screw driver (Figure 2). Figure 1 Figure 2 b.

  • Page 15: Left Cover

    3.2 Replacing the Left Cover a. Replace the Left Cover by loosening four Left Cover screws. 3.3 Replacing Rear Cover a. Take off the left and right covers. b. Take out the seven screws from the back cover. Figure 5 c.

  • Page 16: Heaters

    3.6 Replacing the Heaters Note: Cotton or surgical gloves are recommended while handling the heater assembly. a. Disassemble Right and Left Covers (Refer to “ Replacing Right Cover” and “Replacing Left Cover”). b. Take out the heater brackets on each side by loosening the nuts and screws (Figure 8, 9, & 10). Figure 9 Figure 10 Figure 8...

  • Page 17: Adjustments

    4. Adjustments 4.1 Adjusting Take-up Shaft Speed CAUSES: 1.Main rollers and take-up shaft speed is not synchronized. MEASURES: 1. Take off the take up motor cover. Figure 1 2. Loosen (increases speed) or tighten (reduces speed) the bolt using 11/16” or 17mm wrench. Note: Loosen three screws as shown in Figure 1 to get to the adjustable take-up shaft speed bolt.
  • Page 18 5. Installing Options Note: Only on RSH-1650 model and these options are to be installed by an authorized RS reseller. 1. Installing the Front Feeder a. Install the Left and Right Front Feed option on the inside of the front frames using four 9/16” hexagon bolts on each side.

  • Page 19: Parts List

    6. Parts List 6.1 RSH-1650 Parts List RSH-1650 Part N/O Part Name Q'TY 13500X001A CASTER-STAND1 13500X002A CASTER-STAND2 WSB16038D0 WASHER-SPRING 212LR1003A STAND-FRAME 212LR1005C STAND-CENTER BHE08015D2 BOLT WSB08020D2 WASHER-SPRING NHB08065D2 BHE08100D2 BOLT 212LR2003A STAND TOP 013LR3006A FRAME-BASE BHE06020D2 BOLT WSB06015D2 WASHER-SPRING MBC05030D2...
  • Page 20 RSH-1650 Part N/O Part Name Q'TY RC000800C8 SNAP RING 124LR4002A CAM-ROLLE Cu+Ni+Cr SKE05015D2 M5*15 FZB 122LR4004A BUSH-PLATE PRESSURE RC001500C8 SNAP RING 133LR2008A ROLLER-PULL,UP 122LR4007B BUSH-ROLLER,LAMI UP 122LR4009A BUSH-ROLLER,PULL UP 111LR4014A BOLT-PRESSURE WPB06016A6 WASHER-PLAIN NHB04032D2 120LR4001B SHAFT-TABLE 015LR3005A BAR-IDLE,UP 12200X016A BEARING-IDLE...
  • Page 21 RSH-1650 Part N/O Part Name Q'TY 143LR3001A SUPPORTER-SHAFT,LO 141LR4005A PLATE-SHAFT,FILM 140LR4001A HOLDER-SHAFT,FILM 147LR4002A PAD-TENSION 141LR4011A BRACKET-HEATER,STOPPER 12200X009A DU BUSH WSB03007D2 WASHER-SPRING 138LR4002A SPRING-FILM,TENSION 125LR4001A HANDLE-TENSION 124LR3001A CORE-57 142LR4001A SPACER-HEATER,BKT MBC04040D2 SCREW BH 141LR4009A BRACKET-REAR COVER MBC05010D2 SCREW BH WSB05013D2 WASHER-SPRING...
  • Page 22 RSH-1650 Part N/O Part Name Q'TY 021LR2001A COVER-L 032LR4008A SHEET-CUTTER 381LR4043A WIRE-SAFETY SWITCH 131LR4004A SPROCKET-MOTOR 131LR4016A SPROCKET-ROLLER,LAMI WPB04008D2 WASHER-PLAIN 147LR4001A PAD-SLIP 131LR4015A SPROCKET-ROLLER,PULL WPB13025A6 WASHER-PLAIN MBC04018D2 SCREW BH 112004001B 136LR4004B CHAIN-ROLLER 136LR4004A CHAIN-ROLLER 011LR2003A COVER-REAR 021LR2002A COVER-R 032LR3004A SHEET-FUNC 032LR4010A...
  • Page 23 RSH-1650 Part N/O Part Name Q'TY WPB15020A6 WASHER-PLAIN RE000600D2 E-RING 381LR4036A WIRE-T/FUSE,UP 140LR4005A HOLDER-SLIP 141LR4015B BRACKET-MICRO SWITCH 140LR4006A HOLDER-SLIP(IN) 021LR1003A COVER-TAKE UP,2 120LR4003A SHAFT-SLIP 131LR4013A SPROCKET-SLIP 147LR4007A PAD-SLIP 131LR4014A SPROCKET-SLIP(IN) 140LR4003A HOLDER-SAFETY COVER 140LR4004C HOLDER ASS'Y SAFETY COVER 140LR4004B HOLDER ASS'Y SAFETY COVER...

  • Page 24: Rsh-1050 Parts List

    6.2 RSH-1050 Parts List RSH-1050 Part PART NAME Q'TY 13500X001A CASTER-STAND1 13500X002A CASTER-STAND2 WSB16038D0 WASHER-SPRING 212LR1003A STAND-FRAME 212LR1005A STAND-CENTER BHE08015D2 BOLT WSB08020D2 WASHER-SPRING NHB08065D2 BHE08065D2 BOLT 212LR1004A STAND-BASE 013LR2016A FRAME-BASE BHE06020D2 BOLT WSB06015D2 WASHER-SPRING MBC04008D2 SCREW BH 211003002B BLOWER-ASS'Y WSB04010D2 WASHER-SPRING MFC04008D2 SCREW FH...
  • Page 25 RSH-1050 Part PART NAME Q'TY SKE05015D2 SCREW-SET 122LR4004A BUSH-PLATE PRESSURE RC001500C8 SNAP RING 133LR2013A ROLLER-PULL,UP 122LR4007A BUSH-ROLLER,LAMI UP 122LR4009A BUSH-ROLLER,PULL UP 111LR4014A BOLT-PRESSURE WPB06016A6 WASHER-PLAIN 138LR4008A SPRING-PRESSURE 120LR4001A SHAFT-TABLE 363LR4001D BIMETAL-HEATER 12200X016A BEARING-IDLE,UP 141LR4012A PLATE-BEARING 015LR3006A BAR-IDLE MPC03014D2 SCREW BH 12200X014A DU BUSH 013LR2012A...
  • Page 26 RSH-1050 Part PART NAME Q'TY 140LR4001A HOLDER-SHAFT,FILM 147LR4002A PAD-TENSION 141LR4011A BRACKET-HEATER,STOPPER 12200X009A DU BUSH TFH04018D2 SCREW FH 138LR4002A SPRING-FILM,TENSION 125LR4001A HANDLE-TENSION 124LR3001A CORE-57 142LR4001A SPACER-HEATER,BKT MBC04010D2 SCREW-BH 141LR4009A BRACKET-REAR COVER MBC05010D2 SCREW BH MFC04018D2 SCREW FH MFC05018D2 SCREW FH MBC05018D2 SCREW BH 120LR4002A SHAFT-TAKE UP...
  • Page 27 RSH-1050 Part PART NAME Q'TY MBC04006D2 SCREW BH 131LR4004A SPROCKET-MOTOR 131LR4005A SPROCKET-ROLLER,LAMI NHB04032D2 SKE04015D2 SCREW-SET 131LR4006A SPROCKET-ROLLER,PULL SKE04008D2 SCREW-SET WPB13025A6 WASHER-PLAIN 112004001B 136LR4002B CHAIN-ROLLER 136LR4002A CHAIN-ROLLER 011LR2004A COVER-REAR 021LR2002A COVER-R 032LR3004A SHEET-FUNC 032LR4011A SHEET-PRESSURE-CUL 023LR3006A BUTTON-FUNC 350LR3007A PCB-SUB ASS'Y 144LR4001A CLAMPER-LEVER 125LR4003A LEVER-PRESSURE...
  • Page 28 RSH-1050 Part PART NAME Q'TY SKE04010D2 SCREW-SET 140LR4005A HOLDER-SLIP 141LR4015B BRACKET-MICRO SWITCH 140LR4006A HOLDER-SLIP(IN) 021LR1003A COVER-TAKE UP,2 120LR4003A SHAFT-SLIP 131LR4013A SPROCKET-SLIP 147LR4007A PAD-SLIP 131LR4014A SPROCKET-SLIP(IN) 140LR4003A HOLDER-SAFETY COVER 140LR4004C HOLDER ASS'Y SAFETY COVER 140LR4004B HOLDER ASS'Y SAFETY COVER 140LR4004A HOLDER ASS'Y SAFETY COVER 140LR4004D HOLDER ASS'Y SAFETY COVER 013LR4002A...

  • Page 29: Exploded Drawings

    7. Exploded View 7.1 RSH-1650 Exploded View Frame L Frame R Stand Part and Frame-Base Frame,Roller and Other View Wire and Film Shafts Front Table and Shafts Cover 7.2 RSH-1050 Explode View Frame L Frame R Stand Part and Frame-Base...

  • Page 30: Rsh-1650 Whole Exploding Drawing And Part Exploding Drawing

    212LR2003A STAND-TOP STKR GRAY 8U BHE0 8100D2 BOLT;HEXA HEAD M8*100 NHB0 8065D2 NUT;HEXAGON M8 WSB08020D2 WASHER-SPRING; φ8.2*2T SWRH < RSH-1650/1050 Main PCB Layout > BHE0 8015D2 BOLT;HEXA HEAD M8*15 2 12LR1005C STAND-CENTER;STKR 125*50 212LR1003A STAND-FRAME;STKR 125*50 12200X005A BEARING-RADIAL TRUST NTB12*26 WSB16038D0 WASHER-SPRING Φ16.2*3.8T...
  • Page 31 Frame - L No. Part No. Part Name MBC04008D2 SCREW BH WSB04010D2 WASHER-SPRING 23200X001A SUPPORT-B/K PCB 013LR2010A FRAME-L 138LR4008A SPRING-PRESSURE NHB05038D2 NUT 141LR2011A PLATE-PRESSURE,L 122CR4002A BEARING-CAM RC000800C8 SNAP RING 124LR4002A CAM-ROLLE Cu+Ni+Cr SKE05015D2 SCREW-SET 122LR4004A BUSH-PLATE PRESSURE RC001500C8 SNAP RING 111LR4014A BOLT-PRESSURE WPB06016A6 WASHER-PLAIN 141LR4012A PLATE-BEARING...
  • Page 32 Frame - R No. Part No. Part Name BHE06020D2 BOLT MBC04008D2 SCREW BH WSB04010D2 WASHER-SPRING MBC04010D2 SCREW-BH 013LR2011A FRAME-R 138LR4008A SPRING-PRESSURE NHB05038D2 NUT 141LR2012A PLATE-PRESSURE,R 122CR4002A BEARING-CAM RC000800C8 SNAP RING 124LR4002A CAM-ROLLE Cu+Ni+Cr SKE05015D2 SCREW-SET 122LR4004A BUSH-PLATE PRESSURE RC001500C8 SNAP RING 111LR4014A BOLT-PRESSURE WPB06016A6 WASHER-PLAIN 141LR4012A PLATE-BEARING...
  • Page 33 Stand Part and Frame - Base No. Part No. Part Name 13500X001A CASTER-STAND1 13500X002A CASTER-STAND2 WSB16038D0 WASHER-SPRING 212LR1003A STAND-FRAME 212LR1005C STAND-CENTER BHE08015D2 BOLT WSB08020D2 WASHER-SPRING NHB08065D2 NUT BHE08100D2 BOLT 212LR2003A STAND TOP 013LR3006A FRAME-BASE BHE06020D2 BOLT WSB06015D2 WASHER-SPRING 211003002B BLOWER-ASS'Y MBC04008D2 SCREW BH WSB04010D2 WASHER-SPRING 141LR3001B BRACKET-PCB...
  • Page 34 Frame, Roller and Other View No. Part No. Part Name MBC05030D2 SCREW BH MBC04008D2 SCREW BH WSB04010D2 WASHER-SPRING MBC04010D2 SCREW-BH 013LR2010A FRAME-L 013LR2011A FRAME-R 013LR2009B FRAME-FRONT 138LR4009A SPRING-HEATER SUPPORT 133LR2007A ROLLER-LAMI, LO 141LR4036A BRACKET-SENSOR 013LR3005A FRAME-CENTER 013LR2013A FRAME-GUIDE,PAPER 142LR4002A SPACER-GUIDE 133LR2007B ROLLER-LAMI, UP 122LR4008A BUSH-ROLLER,LAMI LO 12200X012A DU-BUSH...
  • Page 35 Wire and Film Shafts No. Part No. Part Name MBC04008D2 SCREW BH RC001500C8 SNAP RING NHB04032D2 NUT 12200X002A DU BUSH RC001000C8 SNAP RING 111LR4004A BOLT-CORE 120LR3004B SHAFT-FILM,LO 143LR3001A SUPPORTER-SHAFT,LO 12200X009A DU BUSH 124LR3001A CORE-57 023LR4002A KNOB-BOLT,GUIDE 111LR4006A BOLT-GUIDE 120LR4002B SHAFT-TAKE UP RE000400D2 E-RING 014LR1003B TABLE-FRONT 145LR3001A GUIDE-DOCUMENT...
  • Page 36 Front Table and Safety Cover No. Part No. Part Name BHE06020D2 BOLT WSB06015D2 WASHER-SPRING 140LR4002A HOLDER-SHAFT,T 12200X022A BEARING-RADIAL TRUST 381LR4046A WIRE-COUNT 381LR4045A WIRE-LENGTH 381LR4035A WIRE-MOTOR 381LR4048A WIRE-TAKE UP2 141LR4005A PLATE-SHAFT,FILM 140LR4001A HOLDER-SHAFT,FILM 147LR4002A PAD-TENSION MBC05010D2 SCREW BH WSB05013D2 WASHER-SPRING 130LR4005A GEAR-TAKE UP 141LR4006A PLATE-SLIP 138LR4006A SPRING-SLIP UP-HT...

  • Page 37: Rsh-1050 Whole Exploding Drawing And Part Exploding Drawing

    013LR2016A FRAME-BASE; AL6063 1 PAN. 421U 212LR1004A STAND-BASE STKR 125*50 143LR3002A SUPPORTER-SHAFT UP S45C < RSH-1650/1050 Main PCB Layout > 140LR4007A HOLDER-SENSOR COUNT SPCC 0.5T BHE08065D2 BOLT;HEXA HEAD M8*65 111LR4005A BOLT-LOCATION ADJUST S45C NHB08065D2 NUT;HEXAGON M8 WSB08020D2 WASH-SPRING φ8.2*2T 350LR4002A...
  • Page 38 Frame - L No. Part No. Part Name MBC04008D2 SCREW BH WSB04010D2 WASHER-SPRING MFC04008D2 SCREW FH 23200X001A SUPPORT-B/K PCB 013LR2020A FRAME-L WPB04008D2 WASHER-PLAIN WSB05013D2 WASHER-SPRING 141LR2003A PLATE-PRESSURE,L 122CR4002A BEARING-CAM RC000800C8 SNAP RING 124LR4002A CAM-ROLLER Cu+Ni+Cr SKE05015D2 SCREW-SET 122LR4004A BUSH-PLATE PRESSURE RC001500C8 SNAP RING 111LR4014A BOLT-PRESSURE WPB06016A6 WASHER-PLAIN...
  • Page 39 Frame - R No. Part No. Part Name BHE06020D2 BOLT MBC04008D2 SCREW BH WSB04010D2 WASHER-SPRING MFC04008D2 SCREW FH 013LR2021A FRAME-R WSB03007D2 WASHER-SPRING WPB04008D2 WASHER-PLAIN WSB05013D2 WASHER-SPRING 141LR2004A PLATE-PRESSURE,R 122CR4002A BEARING-CAM RC000800C8 SNAP RING 124LR4002A CAM-ROLLER Cu+Ni+Cr SKE05015D2 SCREW-SET 122LR4004A BUSH-PLATE PRESSURE RC001500C8 SNAP RING 111LR4014A BOLT-PRESSURE WPB06016A6 WASHER-PLAIN...
  • Page 40 Stand Part and Frame - Base No. Part No. Part Name 13500X001A CASTER-STAND1 13500X002A CASTER-STAND2 WSB16038D0 WASHER-SPRING 212LR1003A STAND-FRAME 212LR1005A STAND-CENTER BHE08015D2 BOLT WSB08020D2 WASHER-SPRING NHB08065D2 NUT BHE08065D2 BOLT 212LR1004A STAND-BASE 013LR2016A FRAME-BASE BHE06020D2 BOLT WSB06015D2 WASHER-SPRING MBC04008D2 SCREW BH 211003002B BLOWER-ASS'Y WSB04010D2 WASHER-SPRING 141LR3001B BRACKET-PCB...
  • Page 41 Frame, Roller and Other View No. Part No. Part Name MBC04008D2 SCREW BH WSB04010D2 WASHER-SPRING MFC04008D2 SCREW FH MBC05030D2 SCREW BH 013LR2021A FRAME-R 013LR2020A FRAME-L 013LR2009A FRAME-FRONT WSB05013D2 WASHER-SPRING 013LR2017A FRAME-CENTER 24000X003B TAPE-TEFLON 013LR2013B FRAME-GUIDE,PAPER 142LR4002A SPACER-GUIDE 133LR2012A ROLLER-LAMI 122LR4008A BUSH-ROLLER,LAMI LO 12200X012A DU-BUSH 133LR2014A ROLLER-PULL,LO 120LR3001A SHAFT-CAM...
  • Page 42 Wire and Film Shafts No. Part No. Part Name RC001500C8 SNAP RING 12200X002A DU BUSH RC001000C8 SNAP RING 381LR4035B WIRE-MOTOR 111LR4004A BOLT-CORE 120LR3004A SHAFT-FILM,LO 143LR3001A SUPPORTER-SHAFT,LO 12200X009A DU BUSH 124LR3001A CORE-57 120LR4002A SHAFT-TAKE UP SKE05010D2 SCREW-SET 123004001A BALL 381LR4020B WIRE-FUSE,EU 381LR4029B WIRE-LO HEATER,EU 381LR4030B WIRE-UP HEATER,EU 381LR4013A WIRE-POWER S/W,EU...
  • Page 43 Front Table and Safety Cover No. Part No. Part Name MBC04008D2 SCREW BH WPB04008D2 WASHER-PLAIN RE000400D2 E-RING 014LR1003A TABLE-FRONT 145LR3001A GUIDE-DOCUMENT 111LR4006A BOLT-GUIDE 023LR4002A KNOB-BOLT,GUIDE MBC04006D2 SCREW BH NHB04032D2 NUT 141LR4022E BRACKET-SAFETY COVER 013LR4002A SAFETY COVER FRAME-L 021LR3005B SAFETY COVER 141LR4022B BRACKET-SAFETY COVER 013LR4001A SAFETY COVER FRAME-R 111LR4009A BOLT- SAFETY COVER...

  • Page 44: Wire Diagram

    8. RSH-1650/1050 Wiring Diagram RSH-1650/1050 Wiring Diagram 18 ~ 22...
  • Page 45 < RSH-1650/1050 Main PCB Layout > POWER TRANSFORMER ⑬ ④ ① M C U ③ ② ⑤ ⑧ ⑥ ⑦ ⑪ ⑨ ⑩ ⑫ ⑭ <Connect part> 1. Wire Main. 8. Wire Up Heater. 2. Wire Sensor Up 9. Wire Blower(3EA) 3.
  • Page 46 <SUB PCB and Frame-R Heater Layout> <Length Layout> Wire Up Heater Wire Main Counter Sensor Wire Bimetal (100℃) PCB SUB Wire Low Heater...
  • Page 47 <Main S/W and Count Layout> <Micro S/W and Frame-L Heater Layout> PCB Length Wire T/Fuse (110℃) Safety Cover Micro S/W Switch Main Frame Guide Paper Micro S/W Wire T/Fuse (104°C) Main Fuse...

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