Royal Sovereign RSH-1151 Service Manual
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Royal Sovereign RSH-1151 Service Manual

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Summary of Contents for Royal Sovereign RSH-1151

  • Page 1 ROLL LAMINATOR Service Manual www.royalsovereign.com...

  • Page 2: Table Of Contents

    6.2) RSH-1651 Parts List ………………………………………………………………………………… 7. Exploded Drawings 30 ~ 44 ……………………………………………………………………… 31 ~ 37 7.1) RSH-1151 Whole Exploding Drawing and Part Exploding Drawing …………………… 38 ~ 44 7.2) RSH-1651 Whole Exploding Drawing and Part Exploding Drawing …………………… 8. Wire Diagram 45 ~ 48...

  • Page 3: Safety Precautions

    7. Ensure the unit is turned off, cooled ,and unplugged from the outlet prior to moving and/or repairing. 8. Keep out of reach of children. 9. Only Royal Sovereign authorized maintenance and service technicians should make repairs. 10. Do not attempt to laminate items that exceed total recommended material thickness for the unit.

  • Page 5: Troubleshooting

    2. Troubleshooting Note: While repairing: Make sure the power plug is unplugged from the power outlet. Open both side covers and rear cover. Be sure to follow the steps below in order. 2.1 Rollers Not Heating CAUSES: 1. Improper laminating mode. 2.
  • Page 6 3. Blown (burnt) upper and/or lower wire fuse (T/Fuse). a. Replace the T/Fuse wire located on the left-hand side. WIRE- T/FUSE 4. Defective Bi-Metal. a. Replace the Bi-Metal BI- METAL 5. Defective heater. a. Using the multi-meter, test the continuity of the heater. If it fails, replace the heater. Multi-meter b.

  • Page 7: Rollers Over Heating

    2.2) Rollers Over Heating CAUSES 1. Lower and upper heat sensors are reversed on the PCB Main. 2. Defective T/Fuse wire. 3. Defective heater. 4. Defective main PCB. MEASURES 1. Wires for lower and upper heat sensors are reversed on the main PCB. a.

  • Page 8: Rollers Not Running

    2.3) Rollers Not Running CAUSES 1. No power to the unit. 2. Emergency switch is engaged. 3. Disengaged Paper Guide switch. 4. Opened safety cover. 5.Opened Front Table Switch. 6. Film is jammed on the rollers. 7. Disconnected motor wire. 8.
  • Page 9 4. Opened safety cover. a. Close the safety cover and double check to insure that the safety cover switch is engaged. Note: By closing the safety cover, it engages the safety cover switch. Safety Cover Switch Switch is engaged 4. Opened Front Table Switch. a.
  • Page 10 5. Film is jammed on the rollers. a. Un-jam the film using a combination of the pressure lever and reverse button. 6. Disconnected motor wire. a. Check the motor wire connection in both locations. Motor wire connector Motor wire connector from the PCB from the Motor 7.

  • Page 11: No Main Power

    2.4) No Main Power CAUSES 1. No electricity. 2. Blown main fuse. 3. Disconnected main power wires. 4. Defective transformer. MEASURES 1. No Electricity. a. Double check to insure that you have electricity from your outlet. b. Check the circuit breaker. c.

  • Page 12: Count Sensor Not Working

    4. Transformer is defective a. Replace the transformer. Transformer 2.5) Count Sensor Not Working.(Option) CAUSES 1. The optical fiber cable is not connected with optical fiber AMP. 2. The upper sensor is aligned properly with lower sensor. 3. The counter wires are not connected on the Main PCB. 4.
  • Page 13 2. The upper sensor is aligned properly with lower sensor. Upper Sensor Lower Sensor 3. The counter wires are not connected on the Main PCB. a. Ensure that the counter wires are connected to the Main PCB. Counter Wires 4. Main PCB is defective. a.
  • Page 14 5. The count needs adjustment. a. Please see below for adjustments. Adjusting the Counter Sensor Throught beam Adjusting Fine Coarse Fix VR(Coarse) at ON position with turning right Initial setting slowly when it is the status of the recviced light. Min.

  • Page 15: Replacing Parts

    3. Replacing Parts Note: While replacing parts: a. Make sure the power plug is unplugged from the power outlet. b. Open both side covers and rear cover. 3.1 Replacing the Right Cover. a. Take out the pressure lever (Figure 1) and four cover screws using Phillips screw driver (Figure 2). Figure 1 Figure 2 b.

  • Page 16: Left Cover

    3.2 Replacing the Left Cover a. Replace the Left Cover by loosening four Left Cover screws. 3.3 Replacing Rear Cover a. Take off the left and right covers. b. Take out the seven screws from the back cover. Figure 5 c.

  • Page 17: Heaters

    3.6 Replacing the Heaters Note: Cotton or surgical gloves are recommended while handling the heater assembly. a. Disassemble Right and Left Covers (Refer to “ Replacing Right Cover” and “Replacing Left Cover”). b. Take out the heater brackets on each side by loosening the nuts and screws (Figure 8, 9, & 10). Figure 10 Figure 9 Figure 8...

  • Page 18: Adjustments

    4. Adjustments 4.1 Adjusting Take-up Shaft Speed CAUSES: 1.Main rollers and take-up shaft speed is not synchronized. MEASURES: 1. Take off the take up motor cover. Figure 1 2. Loosen (increases speed) or tighten (reduces speed) the bolt using 11/16” or 17mm wrench. Note: Loosen three screws as shown in Figure 1 to get to the adjustable take-up shaft speed bolt.
  • Page 19 5. Installing Options Note: These options are to be installed by an authorized RS reseller. 1. Installing the Front Feeder a. Install the Left and Right Front Feed option on the inside of the front frames using four 9/16” hexagon bolts on each side. Figure 1 Figure 1 2.

  • Page 20: Parts List

    6. Parts List 6.1 RSH-1151 Parts List RSH-1151 Part N/O Part Name SPEC. Q'TY 13500X001A CASTER-STAND1 20-30S-B3-SBB-TG KYUNG CHANG(W/T BRAKE) 13500X002A CASTER-STAND2 20-30S-B3-SBB-TG KYUNG CHANG(W/O BRAKE) WSB16038D2 WASHER-SPRING SWRH Φ16.2*3.8T SUS27 212LR1004A STAND-BASE SPCC 3.2T 212LR1007A STAND-SIDE STKR 120*50*2.3T 212LR1006A STAND-CENTER STKR 120*50*2.3T...
  • Page 21 Part N/O Part Name SPEC. Q'TY MBC05018D2 SCREW BH M5*18 SUS27 013LR2012B FRAME-SENSOR AL6063 PANTONE 421U MFC04018D2 SCREW FH M4*18 SUS27 013LR3002F FRAME-CUTTER AL6063 PANTONE 421U 023LR3003A KNOB-CUTTER,C ABS 94VO AF-312 IVORY 140LR3001A HOLDER-CUTTER,C ABS 94VO AF-312 PANTONE 420U 213LR4001A CUTTER-CROSS STS420J2 1T 138LR4001A SPRING-CROSS,CUTTER SWRH Φ0.3 ZWP5...
  • Page 22 Part N/O Part Name SPEC. Q'TY 122LR4004A BUSH-PLATE PRESSURE S45C Cu+Ni+Cr RC001500C8 SNAP RING STW-15 WON IL WPB15010D2 WASHER-PLAIN 15.5*28*1.0T PZY WPB06015A6 WASHER-PLAIN 6.6*12.5*1.6 FZY MBC05008D2 SCREW BH M5*8 SUS27 141LR2004A PLATE-PRESSURE,R SPCC 3T ZWP5 363LR4001D BIMETAL-HEATER KS-2/KSD N100℃ WSB03007D2 WASHER-SPRING Φ3.1*0.7T SUS27 141LR4055A BRACKET-BIMETAL SPCC 1.5T...
  • Page 23 Part N/O Part Name SPEC. Q'TY 140LR4012A PULLEY-CHAIN MC NYLON BHE08050D2 BOLT HEXAHEAD M8*50 SUS27 NHB08050D2 NUT NEXAGON M8 141LR4051A GEAR-CAM SPCC+S45C 130LR4009A GEAR-TAKE UP MIDDLE S45C φ34*34Z 12200X035A DU BUSH φ8*8 FLANGE 141LR4052A KNOB CAM SPCC+S45C RE000600C8 E-RING ETW-6 WON IL 023LR4002A KNOB-BOLT GUIDE PHENOL BLK 136CR4001A CHAIN-TAKE UP...
  • Page 24 Part N/O Part Name SPEC. Q'TY 141LR4009A BRACKET-REAR COVER SECC 2T 021LR2001C COVER-L ABS 1/16"V-0 PA-765(94V0 AF-312) 032LR4008A SHEET-CUTTER PC 0.18T 36400X001A SWITCH-EMERGENCY ARE-4R12R TFH04035D2 SCREW FH M4*35 SUS27 021LR2003E COVER-TAKE UP,L-EU,CUL,AU,UK ABS 1/16"V-0 PA-765(94V0 AF-312) 190-1 021LR2003F COVER-TAKE UP,L -EU(N)CUL(N),TOSI ABS 1/16"V-0 PA-765(94V0 AF-312) 190-2 021LR2003G COVER-TAKE UP,L-UNIBIND ABS 1/16"V-0 PA-765(94V0 AF-312) TFH04018D2 SCREW FH...
  • Page 25 Part N/O Part Name SPEC. Q'TY 130LR4004A GEAR-MOTOR S45C 21000S027A MOTOR-AC DAG-6202RSI AC 230V 50Hz 021LR1003A COVER-TAKE UP 2 ABS 1/16"V-0 PA-765(94V0 AF-312) 021LR2004A COVER-TAKE UP,R ABS 1/16"V-0 PA-765(94V0 AF-312) 36400X003A SWITCH-POWER SRA1001HWBB 013LR3015A FRAME-FRONT TENSION L SPCC 4.5T PANTONE 421U 013LR3014A FRAME-FRONT TENSION R SPCC 4.5T PANTONE 421U...

  • Page 26: Rsh-1651 Parts List

    6.2 RSH-1651 Parts List CHANGING REMARK Part N/O Part Name SPEC. Q'TY P NO. DATE 13500X001A CASTER-STAND1 20-30S-B3-SBB-TG KYUNG CH 13500X002A CASTER-STAND2 20-30S-B3-SBB-TG KYUNG CH WSB16038D0 WASHER-SPRING SWRH Φ16.2*3.8T 212LR1004A STAND-BASE STKR 120*50*2.3T 212LR1003A STAND-FRAME STKR 3.2T 212LR1005C STAND-CENTER STKR 120*50*2.3T BHE08012D2 BOLT HEXAHEAD M8*12 SUS27 WSB08020D2 WASHER-SPRING...
  • Page 27 CHANGING REMARK Part N/O Part Name SPEC. Q'TY P NO. DATE MBC04018D2 SCREW BH M4*18 SUS27 013LR3005A FRAME-CENTER AL6063 PANTONE 421U MBC05018D2 SCREW BH M5*18 SUS27 013LR2012B FRAME-SENSOR AL6063 PANTONE 421U MFC04018D2 SCREW FH M4*18 SUS27 013LR3002B FRAME-CUTTER AL6063 PANTONE 421U 023LR3003A KNOB-CUTTER,C ABS 94VO AF-312 IVORY...
  • Page 28 CHANGING REMARK Part N/O Part Name SPEC. Q'TY P NO. DATE RC000800C8 SNAP RING STW-8 WON IL 111LR4014A BOLT-PRESSURE MSWR3 M10*P1.5 SUS27 WPB06015D2 WASHER-PLAIN Φ6.5*15*1.5 SUS27 138LR4008A SPRING-PRESSURE SWRH φ2.6 ZWP5 138LR4003A SPRING-PRESSURE SWRH φ3 ZWP5 122LR4004A BUSH-PLATE PRESSURE S45C Cu+Ni+Cr WPB13016D2 WASHER-PLAIN 141LR2012A PLATE-PRESSURE,R...
  • Page 29 CHANGING REMARK Part N/O Part Name SPEC. Q'TY P NO. DATE BHE08045D2 BOLT HEXAHEAD M8*45 SUS27 140LR4012A PULLEY-CHAIN MC NYLON BHE08050D2 BOLT HEXAHEAD M8*50 SUS27 141LR4051A GEAR-CAM SPCC+S45C 130LR4009A GEAR-TAKE UP MIDDLE S45C φ34*34Z 12200X035A DU BUSH φ8*8 FLANGE 141LR4052A KNOB CAM SPCC+S45C RE000600C8...
  • Page 30 CHANGING REMARK Part N/O Part Name SPEC. Q'TY P NO. DATE 12200X029A DU BUSH FLANGE 10*10 011LR2003A COVER-REAR AL6063 PANTONE 421U 141LR4009A BRACKET-REAR COVER SECC 2T 021LR2001C COVER-L ABS 1/16"V-0 PA-765(94V0 AF 032LR4008A SHEET-CUTTER PC 0.18T 36400X018A SWITCH-EMERGENCY ARE-4R12R TFH04035D2 SCREW FH M4*35 SUS27 021LR2003F...
  • Page 31 CHANGING REMARK Part N/O Part Name SPEC. Q'TY P NO. DATE 130LR4004A GEAR-MOTOR S45C 21000S040A MOTOR-AC AC 230V 50Hz 11.03.09 021LR1003A COVER-TAKE UP 2 ABS 1/16"V-0 PA-765(94V0 AF 021LR2004C COVER-TAKE UP,R ABS 1/16"V-0 PA-765(94V0 AF 09.12.01 36400X003A SWITCH-POWER SRA1001HWBB 013LR3015A FRAME-FRONT TENSION L SPCC 4.5T PANTONE 421U 013LR3014A...

  • Page 32: Rsh-1151 Whole Exploding Drawing And Part Exploding Drawing

    7. Exploded View 7.1 RSH-1151 Exploded View Frame L Frame R Stand Part and Frame-Base Frame,Roller and Other View Wire and Options Front Table、Safety cover and Shaft Films 7.2 RSH-1651 Explode View Frame L Frame R Stand Part and Frame-Base Frame,Roller and Other View Front Table、Safety cover and Shaft Films...
  • Page 34 7.1 RSH-1151 Exploded View 3 1300S0 02A OPTICAL FIBER AMP 3 1400S0 01A OPTICAL FIBER CABLE, FT-420-10 140L R40 07A HO LDER-SENSOR COUNT SPCC 0.5T 141L R40 24A BRACKET-ENCODER S4 5C 350L R40 02A PCB-LENG TH ASS'Y 141L R40 23A...
  • Page 35 2 4000X0 03B TAPE TEFLO N; 11 27 5 5mm 0.5T 3 01 ~ 600 601 ~ 1200 Frame - L No PART NO PART NAM E W SB06015D2 W ASHER-SPRI NG M BC04008D2 SCREW BH W SB04010D2 W ASHER-SPRI NG 23200X001A SUPPORT-BRACKET PCB 013LR2036A FRAM E-L 141LR4007A BRACKET-SW I TCH, EU...
  • Page 36 Frame - R PART NO PART NAME BHE06020D2 BOLT MBC04008D2 SCREW BH W SB04010D2 W ASHER-SPRI NG MFC04008D2 SCREW FH 013LR2037A FRAME-R W SB05013D2 W ASHER-SPRI NG MBC04018D2 SCREW BH MPC03006D2 SCREW PH 141LR4050A PLATE-BEARI NG 131LR4005A SPROCKET-ROLLER, LAM I SKE06010B6 SCREW -SET SKE06015B6 SCREW -SET SKE04010B6 SCREW -SET...
  • Page 37 Stand Part and Frame - Base No PART NO PART NAME 13500X001A CASTER-STAND1 13500X002A CASTER-STAND2 W SB16038D2 W ASHER-SPRI NG 212LR1004A STAND-BASE 212LR1007A STAND-SI DE 212LR1006A STAND-CENTER BHE08012D2 BOLT W SB08020D2 W ASHER-SPRI NG BHE08065D2 BOLT 013LR3031A FRAM E-BASE BHE06020D2 BOLT W SB06015D2 W ASHER-SPRI NG 211003002B BLOW ER-ASS' Y M BC04008D2 SCREW BH...
  • Page 38 Frame, Roller and Other View No PART NO PART NAME 14 M BC04008D2 SCREW BH 15 W SB04010D2 W ASHER-SPRI NG 20 M BC04010D2 SCREW -BH 23 013LR2036A FRAM E-L 31 013LR2037A FRAM E-R 33 W SB05013D2 W ASHER-SPRI NG 34 013LR2009D FRAM E-FRONT 36 141LR4036A BRACKET-SENSOR 37 021LR3003A CASE-SENSOR, UP...

  • Page 39: Rsh-1651 Whole Exploding Drawing And Part Exploding Drawing

    Wire and Options No PART NO PART NAME BHE06020D2 BOLT W SB06015D2 W ASHER-SPRI NG W SB04010D2 W ASHER-SPRI NG M BC04010D2 SCREW -BH M FC04008D2 SCREW FH M BC05030D2 SCREW BH W SB05013D2 W ASHER-SPRI NG W PB15010D2 W ASHER-PLAI N 119 W PB13016D2 W ASHER-PLAI N 121 138LR4006A SPRI NG-SLI P 124 141LR4005A PLATE-SHAFT, FI LM...
  • Page 40 Front Table、Safety Cover and Shaft Films No PART NO PART NAME M BC04008D2 SCREW BH W SB04010D2 W ASHER-SPRI NG M BC04006D2 SCREW BH M BC05030D2 SCREW BH W SB05013D2 W ASHER-SPRI NG SKE05015B6 SCREW -SET RC001500C8 SNAP RI NG W PB04008D2 W ASHER-PLAI N RC001000C8 SNAP-RI NG 023LR4002A KNOB-BOLT GUI DE...
  • Page 41 7.2 RSH-1651 Exploded View 141LR4072A BRACKET-BIMETAL SPCC 1.5T 24000X006A TAPE-TEFLON;1745*55mm*0.1T 31300S002A OPTICAL FIBER AMP 31400S001A OPTICAL FIBER CABLE, FT-420-10 140LR4007A HOLDER-SENSOR COUNT SPCC 0.5T 141LR4024A BRACKET-ENCODER S45C 350LR4002A PCB-LENGTH ASS'Y 141LR4023A BRACKET-SENSOR PCB SPCC 2T 010LR4001A ENCODER-LENGTH SENSOR,A SPCC 0.5T 23300X008A CABLE-GRAND;PG-7 365LR4004A...
  • Page 42 Frame - L 141LR4098A STOPPER-HEATER 141LR4024A BRACKET-ENCODER 350LR4002A PCB-LENGTH ASS'Y 141LR4023A BRACKET-SENSOR PCB 010LR4001A ENCODER-LENGTH SENSOR,A 021LR2003G COVER-TAKE UP,L-UNIB 021LR2003F COVER-TAKE UP,L-EU(N),CUL(N),TOSI 021LR2003E COVER-TAKE UP,L-EU,CUL,AU,UCI 36400X018A SWITCH-EMERGENCY;KH-2022ER KOINO 032LR4008A SHEET-CUTTER;PC 0.18T 021LR2001C COVER-L;940V0 WPB15010D2 WASHER-PLAIN 136LR4001H CHAIN-TAKE UP;#25 156E 023LR4002A KNOB-BOLT GUIDE RE000600C8 E-RING;ETW-6...
  • Page 43 Frame - R 141LR4098A STOPPER-HEATER 141LR4072A BRACKET-BIMETAL 021LR2004I COVER-TAKE UP,R-UNIB 021LR2004H COVER-TAKE UP,R-EU(N),CUL(N),TOSI 021LR2004B COVER-TAKE UP,R-EU,CUL,AU,UCI TPH03006B8 SCREW TAP TATE PH; B-3*6 350LR3022A PCB-SUB ASS'Y;FR-4 023LR3006A BUTTON-FUNC 032LR3004A SHEET-FUNC;PC 0.3T 021LR2002B COVER-R;940V0 TFH04035D2 SCREW FH ; 2-4*35 36400X018A SWITCH-EMERGENCY;KH-2022ER KOINO 125LR4015A HANDLE-TENSION 138LR4002A...
  • Page 44 Stand Part and Frame - Base 381LR4032A WIRE-REMOTE;2464 24AWG4C 350CR4001A PCB-REMOCON ASS'Y 025LR4001B CASE-REMOCON ASS'Y-EU(N),UNIB,CUL(N),TOSI 31300S002A OPTICAL FIBER AMP 23300X008A CABLE-GRAND;PG-7 365LR4004A SWITCH-FOOT ASS'Y;EKW-5A-B 21000S029A MOTOR-MAIN;DC 36V 60W 75:1 MBC04006D2 SCREW BH 214LR3003B MESH-FRAME,F;2T MBC04010D2 SCREW BH ; M4*10 34000S008A POWER TRANSFORMER 350LR3036K PCB-MAIN ASS'Y...
  • Page 45 Frame, Roller and Other View 24000X006A TAPE-TEFLON;1745*55mm*0.1T 31400S001A OPTICAL FIBER CABLE, FT-420-10 140LR4007A HOLDER-SENSOR COUNT TFH04035D2 SCREW FH ; 2-4*35 141LR4009A BRACKET-REAR COVER 011LR2003A COVER-REAR 111LR4016A BOLT 2-PAPER GUIDE 111LR4015A BOLT 1-PAPER GUIDE 013LR2013A FRAME-GUIDE,PAPER 120LR4001B SHAFT-TABLE;? 10 223LR2003E HEATER ASS'Y ;FCHW1 37.5Ω 223LR2003A HEATER ASS'Y ;FCHW1 33Ω...
  • Page 46 Front Table、Safety Cover and Film Shafts RIV05013E8 BRINDER RIVET WPB05030H8 WASHER-PLAIN RE001000C8 E-RING:ETW-10 WONIL 12200X029A DU-BUSH;FLANGE 10*10 021LR3009A 3" FILM CORE COVER 013LR3023A FILM CORE HOUSING 3" 120LR4002B SHAF-TAKE UP 147CR4003A SILICON ELASTIC MBC04025D2 SCREW BH ; M4*25 021LR3008A 2" FILM CORE COVER 013LR3022A FILM CORE HOUSING 2"...
  • Page 47 Wires and Options 021LR2003N COVER-TAKE UP 013LR3014A FRAME-FRONT TENSION R 013LR3015A FRAME-FRONT TENSION L 36400X003A SWITCH-POWER;SRA1001HWBB 021LR2004A COVER-TAKE UP,R;940V0 021LR1003A COVER-TAKE UP2 21000S040A MOTOR-AC AC230V/50Hz 130LR4004A GEAR-MOTOR;POM GV/30 φ35*33Z 134LR4003C BUSH-PULLEY 130CR4002A GEAR-TAKE UP;POM GV/30 φ40*40Z 013LR3011A FRAME-REWINDER,R 013LR3012A FRAME-REWINDER,L 381LR4055A WIRE-UP HEATER 2 381LR4054A...
  • Page 48 8. RSH-1151/1651 Wiring Diagram RSH-1151/1651 Wiring Diagram...
  • Page 49 <RSH-1151/1651 Main PCB Layout > POWER TRANSFORMER M C U ⑤ ③ ② ⑫ ④ ① ⑧ ⑥ ⑦ ⑩ ⑪ ⑨ ⑬ <Connect part> 1. Wire Main. 8. Wire Up Heater. 2. Wire Sensor Up 9. Wire Blower(3EA) 3. Wire Sensor Low 10.
  • Page 50 <SUB PCB and Frame-R Heater Layout> <Length Layout> Wire Up Heater Bimetal Counter Sensor Wire Wire Main Bimetal PCB SUB Wire Low Heater <Main S/W and Count Layout> <Micro S/W and Frame-L Heater Layout> PCB Length Switch Main Wire T/Fuse (133℃) Main Fuse Wire T/Fuse(133°C)
  • Page 51 <Micro S/W > Frame Guide Paper Front Table Micro S/W Micro S/W Safety Cover Micro S/W Safety Cover Micro S/W...

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