Brake Shoe Installation - Club Car DS 2004 Service Manual

6
WHEEL BRAKE ASSEMBLIES
Brake Assembly Cleaning, Continued:
Figure 6-11 Apply Grease To Brake Adjuster

BRAKE SHOE INSTALLATION

See General Warning, Section 1, Page 1-1. See also Warning on Page 6-1.
1. Turn the adjusting wheel screw so that the shoe slot is vertical, then position the trailing shoe in the slots
in the shoe mounting block and adjuster assembly (Figure 6-12, Page 6-6). See following NOTE.
NOTE: The trailing shoe has 17T stamped into the tip of the shoe flange (Figure 6-12, Page 6-6). The
leading shoe is stamped 17L. When installing the shoes, the stamping on both shoes should be ori-
ented to the top of the brake assembly. When installing the shoes on the passenger side of the
vehicle, the side of the trailing shoe flange marked 17T should be facing out and be visible. On the
driver side, the 17L on the leading shoe should be facing out and be visible.
When installed on the backing plate, the leading shoe (stamped 17L) is always oriented toward
the rear of the vehicle.
2. Install the shoe retainer clip, using pliers to compress the clip (1) while turning the retainer pin (2) into
position (Figure 6-13, Page 6-6).
3. Attach the springs onto the trailing shoe already installed. Then hold the leading shoe next to the trailing
shoe, correctly oriented, and attach the springs to it (Figure 6-14, Page 6-6).
Figure 6-13 Install Trailing Shoe Retainer Clip
Page 6-6 2004 DS Golf Car Maintenance and Service Manual
Figure 6-12 Install Adjuster Wheel, Trailing Shoe
1
2
SILVER SPRING
Figure 6-14 Attach Springs
Brake Shoe Installation
17T STAMPING
ON TRAILING
SHOE
BRONZE SPRING
SPRING COILS
Note that the silver
spring is mounted with
the coils to the side of the
adjustment lever spring (A).
A