Floor Mat; Floor Mat Removal; Floor Mat Installation - Club Car DS 2004 Service Manual

4
BODY AND TRIM
Rear Body Installation, Continued:
1.7. Gasoline vehicles only: Check the choke positioner for proper adjustment and adjust if necessary.
Install fuel pump. See Section 14 – Fuel System, in the FE290 Maintenance and Service Sup-
plement.
Electric vehicles only:
1.8. 36-volt vehicles: Tighten the four charger receptacle bezel screws (1) to 16 in-lb (1.8 N·m)
(Figure 4-6, Page 4-8).
1.9. 48-volt vehicles: Tighten the four charger receptacle bezel screws to 16 in-lb (1.8 N·m). Tighten
the nut that secures the 10-gauge black wire to the charger receptacle to 23 in-lb (2.6 N·m).
1.10. IQ System vehicles: Connect the four-pin connector (12) and the three-pin connector (13) to the
Forward/Reverse switch (Figure 4-7, Page 4-8).
All electric vehicles:
1.11. Tighten the battery connections to 110 in-lb (12.4 N·m) and coat terminals with Battery Terminal
Protector Spray (CCI P/N 1014305).

FLOOR MAT

See General Warning, Section 1, Page 1-1.

FLOOR MAT REMOVAL

1. Remove the brake and accelerator pedals. See Section 5 – Accelerator and Brake Pedal Group.
2. Loosen two screws in the rear body kick-plate (Figure 4-4, Page 4-7) and pull the rear edge of the floor-
mat from between the rear body and the floor panel.
3. Remove the top edge of the floormat from the overlapping flange under the dash.
4. Lift the mat from the vehicle.

FLOOR MAT INSTALLATION

1. Reverse the removal procedure to install the floormat. Tighten kick-plate screws to 48 in-lb (5.4 N·m).
2. Install the brake and accelerator pedals. See Section 5 – Accelerator and Brake Pedal Group.
Page 4-10 2004 DS Golf Car Maintenance and Service Manual
Floor Mat