Siemens SINAMICS G120C DP Manuals

Manuals and User Guides for Siemens SINAMICS G120C DP. We have 3 Siemens SINAMICS G120C DP manuals available for free PDF download: Operating Instructions Manual, Manual

Siemens SINAMICS G120C DP Operating Instructions Manual (478 pages)

Low voltage converters

Brand: Siemens | Category: Inverter | Size: 18.83 MB

Changes in the Current Edition
5
Table of Contents
7
Fundamental Safety Instructions
15
General Safety Instructions
15
Equipment Damage Due to Electric Fields or Electrostatic Discharge
21
Warranty and Liability for Application Examples
21
Security Information
22
Residual Risks of Power Drive Systems
23
Introduction
25
About the Manual
25
Guide through the Manual
26
Description
29
Intended Use
29
Openssl
29
Transferring Openoss License Terms to a PC
29
Scope of Delivery Converters FSAA
30
Scope of Delivery Converters FSD
32
Directives and Standards
34
Optional Components
36
Motors and Multi-Motor Drives that Can be Operated
40
Installing
41
Installing the Label for the North American Market
41
EMC-Compliant Setup of the Machine or Plant
41
Control Cabinet
42
Cables
44
Electromechanical Components
47
Mounting Base Components
48
Mounting the Converter
51
Mounting the Line Reactor
58
Mounting the Output Reactor
60
Mount Du/Dt Filter Plus Voltage Peak Limiter
63
Mounting the Braking Resistor
64
Connect the Line Supply, Motor and Braking Resistor
66
Permissible Line Supplies
66
TN Line System
67
TT Line System
68
IT System
69
Requirements for the Protective Conductor
69
Installation after a Long Storage Time
71
Connecting the Converter and Converter Components to the Supply
72
Branch Circuit Protection
78
Operation with Residual Current Protective Device (RCD)
80
Maximum Permissible Motor Cable Length
82
Connecting the Motor to the Converter in a Star or Delta Connection
83
Connecting the Interfaces for the Converter Control
84
Overview of the Interfaces
84
Fieldbus Interface Assignment
86
Terminal Strips
87
Factory Setting of the Interfaces
91
Default Setting of the Interfaces
94
Failsafe Digital Input
103
Connecting a Failsafe Digital Input
105
Wiring Terminal Strips
107
Connecting the Cable Shields (FSAA
109
Connecting Cable Shields (FSD
110
Fieldbus Interfaces
111
Connecting the Converter to PROFINET
111
Communication Via PROFINET IO and Ethernet
111
Connecting the PROFINET Cable to the Converter
113
What Do You Have to Set for Communication Via PROFINET
113
Installing GSDML
114
Connecting the Converter to PROFIBUS
114
Connecting the PROFIBUS Cable to the Converter
115
What Do You Have to Set for Communication Via PROFIBUS
115
Installing the GSD
117
Set the PROFIBUS Address
117
Connecting a Motor Holding Brake
119
Monitoring the Temperature of the Braking Resistor
119
Commissioning
121
Commissioning Guidelines
121
Tools to Commission the Converter
122
Preparing for Commissioning
123
Collecting Motor Data
123
Converter Factory Setting
124
Minimum and Maximum Speed
125
Quick Commissioning Using the BOP-2 Operator Panel
126
Overview
127
Starting Quick Commissioning
128
Select the Application Class
128
Standard Drive Control
130
Dynamic Drive Control
132
Expert
135
Identifying the Motor Data and Optimizing the Closed-Loop Control
139
Quick Commissioning with a PC
140
Creating a Project
140
Transfer Converters Connected Via USB into the Project
141
Go Online and Start the Commissioning Wizard
142
Overview of Quick Commissioning
143
Commissioning Wizard
144
Standard Drive Control
146
Dynamic Drive Control
148
Expert
150
Identify Motor Data
153
Restoring the Factory Setting
155
Resetting the Safety Functions to the Factory Setting
156
Restore the Factory Settings (Without Safety Functions)
158
Series Commissioning
159
Handling the BOP 2 Operator Panel
160
Menu Structure, Symbols and Keys
160
Switching the Motor on and off
161
Changing Parameter Values
162
Changing Indexed Parameters
163
Entering the Parameter Number Directly
164
Entering the Parameter Value Directly
165
Why Can a Parameter Value Not be Changed
166
Uploading the Converter Settings
167
Why Does an Upload Make Sense
167
Uploading to the Memory Card
167
Recommended Memory Cards
167
Automatic Upload
168
Message for a Memory Card that Is Not Inserted
170
Manual Upload with Startdrive
170
Manual Upload with BOP-2
171
Safely Removing a Memory Card Using the BOP-2
172
Safely Remove the Memory Card with Startdrive
173
Uploading to the BOP-2
174
Upload to a PC Using Startdrive
175
More Options for the Upload
175
Protecting the Converter Settings
177
Write Protection
177
Know-How Protection
178
Extending the Exception List for Know-How Protection
182
Activating and Deactivating Know-How Protection
183
Advanced Commissioning
185
Overview of the Converter Functions
185
Brief Description of the Parameters
187
Sequence Control When Switching the Motor on and off
188
Adapt the Default Setting of the Terminal Strip
190
Digital Inputs
191
Analog Input as Digital Input
192
Failsafe Digital Inputs
192
Digital Outputs
194
Analog Input
196
Adjusting Characteristics for Analog Input
197
Setting the Deadband
199
Analog Output
200
Adjusting Characteristics for Analog Output
201
8.5 Controlling Clockwise and Counter-Clockwise Rotation Via Digital Inputs
202
Two-Wire Control, On/Reverse
204
Two-Wire Control, Clockwise/Counterclockwise Rotation 1
206
Two-Wire Control, Clockwise/Counterclockwise Rotation 2
208
Three-Wire Control, Enable/Clockwise/Counterclockwise Rotation
210
Three-Wire Control, Enable/On/Reverse
212
Drive Control Via PROFIBUS or PROFINET
213
Receive Data and Send Data
213
Telegrams
214
Parameter Channel
220
Examples
228
Expanding or Freely Interconnecting Telegrams
230
Device-To-Device Communication
233
Acyclically Reading and Writing Converter Parameters
233
Drive Control Via Modbus RTU
234
Drive Control Via USS
237
Drive Control Via Ethernet/Ip
240
Jogging
242
Limit Position Control
244
Switching over the Drive Control (Command Data Set)
245
Motor Holding Brake
247
Free Function Blocks
251
Selecting Physical Units
253
Motor Standard
253
Unit System
253
Technological Unit of the Technology Controller
255
Setting the System of Units and Technology Unit
256
Safe Torque off (STO) Safety Function
257
Where Are the Safety Functions Described
257
Principle of Operation
257
EMERGENCY SWITCHING off and EMERGENCY STOP
259
Commissioning STO
260
Commissioning Tools
260
Password
260
Configuring a Safety Function
262
Interconnecting the "STO Active" Signal
263
Signal Filter for STO Selection
264
Setting the Signal Filter for STO Selection
266
Forced Checking Procedure
266
Setting Forced Checking Procedure
267
Complete Commissioning
269
Checking the Assignment of the Digital Inputs
270
Acceptance Test
271
Setpoints
272
Overview
272
Analog Input as Setpoint Source
274
Specifying the Setpoint Via the Fieldbus
275
Motorized Potentiometer as Setpoint Source
276
Fixed Speed Setpoint as Setpoint Source
278
Setpoint Processing
281
Overview
281
Invert Setpoint
283
Inhibit Direction of Rotation
284
Skip Frequency Bands and Minimum Speed
285
Speed Limitation
287
Ramp-Function Generator
288
PID Technology Controller
291
Autotuning the PID Technology Controller
298
Motor Control
301
Reactor, Filter and Cable Resistance at the Converter Output
301
U/F Control
302
Optimizing Motor Starting
306
U/F Control with Standard Drive Control
307
Optimizing Motor Starting Using Standard Drive Control
310
Sensorless Vector Control
312
Structure of Vector Control Without Encoder (Sensorless)
312
Optimizing the Speed Controller
314
Advanced Settings
316
Friction Characteristic
318
Moment of Inertia Estimator
321
Application Examples for Closed-Loop Motor Control
326
Electrically Braking the Motor
326
Electrical Braking
326
DC Braking
328
Compound Braking
333
Dynamic Braking
334
Overcurrent Protection
338
Converter Protection Using Temperature Monitoring
339
Motor Protection with Temperature Sensor
342
Motor Protection by Calculating the Temperature
344
How Do I Achieve a Motor Overload Protection in Accordance with IEC/UL 61800-5-1
345
Motor and Converter Protection by Limiting the Voltage
346
Flying Restart - Switching on While the Motor Is Running
348
Automatic Restart
350
Kinetic Buffering (VDC Min Control)
352
Efficiency Optimization
354
Line Contactor Control
357
Calculating the Energy Saving for Fluid Flow Machines
359
Switchover between Different Settings
361
Alarms, Faults and System Messages
363
Operating States Indicated Via Leds
363
Identification & Maintenance Data (I&M)
367
Alarms, Alarm Buffer, and Alarm History
368
Faults, Alarm Buffer and Alarm History
371
List of Alarms and Faults
374
Corrective Maintenance
381
Replacing the Converter Hardware
382
Downloading the Converter Settings
384
Converter Without Enabled Safety Functions
384
Automatic Download from the Memory Card
384
Manual Downloading from the Memory Card with the BOP-2
385
Manual Download from the Memory Card Using Startdrive
386
Download from BOP-2 Operator Panel
387
Download from IOP-2 Operator Panel
388
Download from Smart Access
389
Download from the PC Using Startdrive
391
Converter with Enabled Safety Functions
392
Automatic Download from the Memory Card
392
Manual Downloading from the Memory Card with the BOP-2
393
Download from BOP-2 Operator Panel
395
Download from IOP-2 Operator Panel
396
Download from Smart Access
398
Download from the PC Using Startdrive
401
Download with Active Know-How Protection with Copy Protection
403
PROFINET Device Name
405
Spare Parts
405
Overview
405
Replace the Fan Unit for the Heat Sink
407
Replacing the Fan for FSD
408
Replacing the Roof-Mounted Fan
410
Firmware Upgrade and Downgrade
412
Overview
412
Preparing the Memory Card
413
Upgrading the Firmware
414
Firmware Downgrade
416
Correcting an Unsuccessful Firmware Upgrade or Downgrade
418
Reduced Acceptance after Component Replacement and Firmware Change
419
If the Converter no Longer Responds
420
Technical Data
423
Technical Data of Inputs and Outputs
423
High Overload and Low Overload
424
Overload Capability of the Converter
425
General Converter Technical Data
426
Technical Data Dependent on the Power
427
Data Regarding the Power Loss in Partial Load Operation
433
Current Reduction Depending on Pulse Frequency
434
Restrictions for Special Ambient Conditions
434
Electromagnetic Compatibility of the Converter
437
Harmonic Currents
441
EMC Limit Values in South Korea
441
Protecting Persons from Electromagnetic Fields
441
Accessories
442
Line Reactor
442
Line Filter
444
Output Reactor
445
Sine-Wave Filter
446
Du/Dt Filter Plus Voltage Peak Limiter
447
Braking Resistor
448
Appendix
451
New and Extended Functions
451
Firmware Version 4.7 SP14
451
Firmware Version 4.7 SP13
451
Firmware Version 4.7 SP10
453
Firmware Version 4.7 SP9
455
Firmware Version 4.7 SP6
457
Firmware Version 4.7 SP3
458
Firmware Version 4.7
460
Firmware Version 4.6 SP6
461
Firmware Version 4.6
462
Firmware Version 4.5
463
Interconnecting Signals in the Converter
463
Fundamentals
463
Application Example
465
Manuals and Technical Support
467
Overview of the Manuals
467

Siemens SINAMICS G120C DP Operating Instructions Manual (470 pages)

SINAMICS G120C series Low voltage converter Built-in units with frame sizes AA - F

Brand: Siemens | Category: Media Converter | Size: 12.31 MB

Description
3
Changes in the Current Manual
5
Table of Contents
7
1 Fundamental Safety Instructions

15
2 Introduction

25
3 Description

29
4 Installing

41
5 Commissioning

115
- Commissioning Guidelines
  115
- Tools to Commission the Inverter
  116
- Preparing for Commissioning
  117
- Collecting Motor Data
  117
- Inverter Factory Setting
  118
- Minimum and Maximum Speed
  119
- Quick Commissioning Using the BOP-2 Operator Panel
  120
- Overview of Quick Commissioning
  121
- Start Quick Commissioning and Select the Application Class
  122
- Standard Drive Control
  124
- Dynamic Drive Control
  126
- Expert
  128
- Identifying the Motor Data and Optimizing the Closed-Loop Control
  133
- Quick Commissioning with a PC
  135
- Creating a Project
  135
- Transfer Inverters Connected Via USB into the Project
  136
- Go Online and Start Quick Commissioning
  139
- Overview of Quick Commissioning
  140
- Select the Application Class
  141
- Standard Drive Control
  143
- Dynamic Drive Control
  144
- Expert
  145
- Identify Motor Data
  148
- Restoring the Factory Setting
  151
- Resetting the Safety Functions to the Factory Setting
  152
- Restore the Factory Settings (Without Safety Functions)
  155
6 Advanced Commissioning

157
- Overview of the Inverter Functions
  157
- Sequence Control When Switching the Motor on and off
  160
- Adapt the Default Setting of the Terminal Strip
  162
- Digital Inputs
  163
- Digital Outputs
  165
- Analog Input
  166
- Analog Output
  170
- Controlling Clockwise and Counter-Clockwise Operation Via Digital Inputs
  173
- Two-Wire Control, Method 1
  174
- Two-Wire Control, Method 2
  175
- Two-Wire Control, Method 3
  176
- Three-Wire Control, Method 1
  177
- Three-Wire Control, Method 2
  178
- Drive Control Via PROFIBUS or PROFINET
  179
- Receive Data and Send Data
  179
- Telegrams
  180
- Control and Status Word 1
  182
- NAMUR Message Word
  185
- Parameter Channel
  186
- Examples for Using the Parameter Channel
  189
- Extend Telegrams and Change Signal Interconnection
  191
- Slave-To-Slave Communication
  193
- Acyclically Reading and Writing Inverter Parameters
  193
- Drive Control Via Modbus RTU
  194
- Drive Control Via USS
  197
- Drive Control Via Ethernet/Ip
  200
- Jogging
  201
- Limit Position Control
  202
- Switching over the Drive Control (Command Data Set)
  204
- Motor Holding Brake
  206
- Free Function Blocks
  210
- Selecting Physical Units
  211
- Select the Motor Standard
  211
- Selecting the System of Units
  211
- Selecting the Technological Unit of the Technology Controller
  213
- Setting the Motor Standard, System of Units and Technology Unit Using STARTER
  213
- Safe Torque off (STO) Safety Function
  215
- Function Description
  215
- Commissioning STO
  217
- Safety Functions Password
  217
- Configuring a Safety Function
  219
- Interconnecting the "STO Active" Signal
  221
- Setting the Filter for Fail-Safe Digital Inputs
  223
- Setting the Forced Checking Procedure (Test Stop)
  225
- Activating the Settings and Checking the Digital Inputs
  228
- Acceptance - Completion of Commissioning
  232
- Setpoints
  235
- Overview
  235
- Analog Input as Setpoint Source
  236
- Specifying the Setpoint Via the Fieldbus
  237
- Motorized Potentiometer as Setpoint Source
  238
- Fixed Speed Setpoint as Setpoint Source
  240
- Setpoint Calculation
  243
- Overview of Setpoint Processing
  243
- Invert Setpoint
  244
- Inhibit Direction of Rotation
  245
- Skip Frequency Bands and Minimum Speed
  246
- Speed Limitation
  247
- Ramp-Function Generator
  248
- PID Technology Controller
  252
- Motor Control
  258
- Reactor, Filter and Cable Resistance at the Inverter Output
  258
- V/F Control
  259
- Characteristics of U/F Control
  261
- Optimizing Motor Starting
  264
- Encoderless Vector Control
  268
- Structure of Vector Control Without Encoder (Sensorless)
  268
- Optimizing the Speed Controller
  270
- Advanced Settings
  273
- Friction Characteristic
  274
- Moment of Inertia Estimator
  276
- Application Examples for Closed-Loop Motor Control
  282
- Electrically Braking the Motor
  283
- DC Braking
  285
- Compound Braking
  288
- Dynamic Braking
  290
- Overcurrent Protection
  292
- Inverter Protection Using Temperature Monitoring
  293
- Motor Protection with Temperature Sensor
  296
- Motor Protection by Calculating the Temperature
  299
- Motor and Inverter Protection by Limiting the Voltage
  301
- Flying Restart - Switching on While the Motor Is Running
  303
- Automatic Restart
  305
7 Saving Settings and Series Commissioning

321
- Saving Settings on a Memory Card
  322
- Memory Cards
  322
- Saving Setting on Memory Card
  323
- Transferring the Setting from the Memory Card
  327
- Safely Remove the Memory Card
  330
- Activate Message for a Memory Card that Is Not Inserted
  332
- Saving the Settings to a PC
  333
- Saving Settings to an Operator Panel
  337
- Other Ways to Back up Settings
  339
- Write Protection
  340
- Know-How Protection
  342
- Extending the Exception List for Know-How Protection
  345
- Activating and Deactivating Know-How Protection
  346
8 Alarms, Faults and System Messages

349
9 Corrective Maintenance

369
10 Technical Data

401
- Technical Data of Inputs and Outputs
  401
- High Overload and Low Overload
  403
- Overload Capability of the Inverter
  404
- General Inverter Technical Data
  405
- Technical Data Dependent on the Power
  406
- Data Regarding the Power Loss in Partial Load Operation
  412
- Current Reduction Depending on Pulse Frequency
  413
- Restrictions for Special Ambient Conditions
  414
- Electromagnetic Compatibility of the Inverter
  418
- Harmonic Currents
  421
- EMC Limit Values in South Korea
  421
- Accessories
  422
- Line Reactor
  422
- Line Filter
  423
- Output Reactor
  424
- Sine-Wave Filter
  425
- Du/Dt Filter Plus Voltage Peak Limiter
  426
- Braking Resistor
  427
Appendix

429
- New and Extended Functions
  429
- Firmware Version 4.7 SP9
  429
- A.1 New and Extended Functions
  429
- Firmware Version 4.7 SP6
  431
- Firmware Version 4.7 SP3
  432
- Firmware Version 4.7
  435
- A.1.4 Firmware Version 4.7
  435
- Firmware Version 4.6 SP6
  436
- Firmware Version 4.6
  437
- A.1.6 Firmware Version 4.6
  437
- Firmware Version 4.5
  438
- A.1.7 Firmware Version 4.5
  438
- Handling the BOP 2 Operator Panel
  439
- Menu Structure, Symbols and Keys
  439
- Changing Settings Using BOP-2
  440
- Changing Indexed Parameters
  441
- Directly Entering the Parameter Number and Value
  442
- A Parameter Cannot be Changed
  443
- The Device Trace in STARTER
  444
- Interconnecting Signals in the Converter
  447
- Fundamentals
  447
- Application Example
  449
- A.4.2 Application Example
  449
- Connecting a Fail-Safe Digital Input
  451
- Acceptance Test for the Safety Function
  453
- Recommended Acceptance Test
  453
- Machine Documentation
  456
- A.6.2 Machine Documentation
  456
- Documenting the Settings for the Basic Functions, Firmware V4.4
  458
- Manuals and Technical Support
  459
- Overview of the Manuals
  459
- Configuring Support
  461
- A.7.2 Configuring Support
  461
- Product Support
  462
- A.7.3 Product Support
  462
- Index
  463

Siemens SINAMICS G120C DP Manual (62 pages)

Speed Control of a Startdrive with TIA Portal via PROFIBUS DP with Safety Integrated (via Terminal) and HMI

Brand: Siemens | Category: Control Unit | Size: 3.83 MB

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Siemens SINAMICS G120C DP Manuals

Siemens SINAMICS G120C DP Operating Instructions Manual (478 pages)

Table of Contents

Siemens SINAMICS G120C DP Operating Instructions Manual (470 pages)

Table of Contents

1 Fundamental Safety Instructions

2 Introduction

3 Description

4 Installing

5 Commissioning

6 Advanced Commissioning

7 Saving Settings and Series Commissioning

8 Alarms, Faults and System Messages

9 Corrective Maintenance

10 Technical Data

Appendix

Siemens SINAMICS G120C DP Manual (62 pages)

Table of Contents

Legal Information

1 Task

2 Solution

3 Setting up and Commissioning the Application

4 Operating the Application

5 Functional Mechanisms of this Application

6 Configuration and Settings

7 Related Literature

8 History

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