Removing And Installing Sealing Flange And Flywheel; Removing And Installing, Tensioning Toothed Belt - Skoda Octavia Workshop Manual

13

Removing and installing sealing flange and flywheel

Notes:
♦ Servicing clutch:
⇒ 5-Speed Manual Gearbox 02J; Repair
Group 30; Servicing clutch.
♦ Attach engine with engine holder MP 1-202
to the repair stand for carrying out removal
and installation operations.
1 - Central bolt
♦ replace
♦ 90 Nm + torque a further 1/4 turn (90°)
♦ do not oil or grease bolt
♦ use counterholder MP 1-310 to slacken
and tighten.
♦ when bolting on counterholder, place
2 washers between toothed belt
sprocket and counterholder
2 - Crankshaft toothed belt sprocket
♦ assembly is only possible in one posi-
tion
♦ removing and installing, tensioning
toothed belt ⇒ page 13-5
3 - 15 Nm
------------ 13-10 ------------
Crank Assembly
4 - Sealing ring
♦ replace ⇒ page 13-12
♦ pay attention to different versions
⇒ Fig. 2
5 - Front sealing flange
♦ must be located on dowel sleeves
♦ removing and installing
⇒ page 13-13.2
6 - Cylinder block
♦ removing and installing crankshaft
⇒ page 13-18
♦ Disassembling and assembling pis-
tons and connecting rod ⇒ page
13-20
7 - 60 Nm +torque a further 1/4 turn (90°)
♦ replace
♦ tightening may occur in several stages
♦ same tightening torque on models fit-
ted with drive plate
8 - Flywheel/drive plate
♦ assembly is only possible in one posi-
tion -holes offset-
♦ removing and installing flywheel
⇒ page 13-13
♦ installing and installing drive plate
⇒ page 13-14
9 - Intermediate plate
♦ must be located on dowel sleeves
♦ do not damage/bend during assem-
bly work
♦ is attached to sealing flange ⇒ Fig. 1
10 - Rear sealing flange with seal
♦ always replace complete
♦ must be located on dowel sleeves
♦ to remove and install, take off oil pan
⇒ page 17-6
♦ clean sealing surface before installing
♦ with gasket for cylinder block
♦ install new sealing flange with sleeve
(do not pull sleeve off sealing ring be-
fore installing)
♦ sealing flange is supplied with PTFE
seal as replacement part
♦ install seal dry, crankshaft journal must
be free of grease
OCTAVIA
Edition 04.03
S00.5104.56.20