Replacing The Battery Boxes - Invacare FDX Service Manual

SERVICE MANUAL
8.5

Replacing the battery boxes

Requirements:
● 7 mm socket wrench
● 8 mm socket wrench
● 10 mm socket wrench
● 13 mm socket wrench
● 16 mm socket wrench
● 22 mm socket wrench
● 13 mm open-ended wrench
● 3 mm Allen key
● 4 mm Allen key
● 5 mm Allen key
● 6 mm Allen key
● Small flat screwdriver
● Torque wrench 5 – 30 Nm (or similar)
● Torque wrench 10 – 80 Nm (or similar)
● Side cutting pliers
● Cable ties
● Two oblong wooden blocks, at least 14 x 14 x 30 cm
Uninstalling the battery box:
●
Remove the drive wheels, as described in chapter 8.8.1.
●
Uninstall all plastic covers, as described in chapter 8.1.
●
Remove all electronic modules that are fitted in the rear on the battery box, as described in
chapter 8.2.2.
●
Remove the seat including the seat frame, as described in chapter 8.13 and 8.17.
●
Remove the batteries, as described in chapter 8.4.1.
●
If necessary, remove the conventional rear lighting system, as described in chapters 8.6.10
and 8.6.13.
●
Remove the anti-tipper wheels, as described in chapter 8.10.
●
Remove the motor / gearbox mounting including suspension, as described in chapter 8.12.
●
Remove the fixation rings, as described in chapter 8.19.
●
Replace the battery box.
Installing the battery box:
●
Install the fixation rings, as described in chapter 8.19.
●
Install the motor / gearbox mounting including suspension, as described in chapter 8.12.
●
Install the drive wheels, as described in chapter 8.8.1.
●
Install the anti-tipper wheels, as described in chapter 8.10.
●
If necessary, install the conventional rear lighting system, as described in chapters 8.6.10
and 8.6.13.
●
Install the batteries, as described in chapter 8.4.1.
●
Install the seat including the seat frame, as described in chapter 8.13 and 8.17.
●
Install all electronic modules that are fitted in the rear on the battery box, as described in
chapter 8.2.2.
●
Install all plastic covers, as described in chapter 8.1.
●
Install the drive wheels, as described in chapter 8.8.1.
●
Perform a comprehensive driving and function test with the wheelchair.
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Invacare - FDX