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GL4xxe Operator’s Manual GL4xxe series Read thisOperator’s Manual before and during the servicing of the above product. Keep this document handy for future reference. PN: 9001163B...
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All rights reserved. No part of this document may be reproduced or issued to third parties in any form whatsoever without the express permission of SATO. The materials in this document are provided for general information and are subject to change without notice. SATO assumes no responsibilities for any errors that may appear.
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Phone: (86) 021- 63068899 Fax: (86) 021- 63091318 SATO NEW ZEALAND LTD 30 Apollo Drive, Mairangi Bay For a full list of all SATO offices, PO Box 305-031, North Shore, Auckland, New Zealand refer to www.satoworldwide.com Phone: 64-9-477-2222 Fax: 64-9-477-2228...
TABLE OF CONTENTS INTRODUCTION About This Manual General Description Control Features TECHNICAL DATA Physical Characteristics Enviromental Power Processing Command Interface Modules Print Sensing Media Ribbon Regulatory Character Font Capabilities Barcode Capabilities INSTALLATION Unpacking & Parts Identification Printer Installation Site Location Cable Connection Media Selection Media &...
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PRINTER CONFIGURATION Printer Configuration Configuration Modes User Mode Configuration Mode Advanced Mode Serial Interface Mode Parallel Interface Mode Centronics Interface Mode Universal Serial BUS (USB) Interface Mode 4-10 Local Area Network (LAN) Interface Mode 4-11 Wirerless Local Area Network (WLAN) Interface Mode 4-12 PGL Emulation Mode 4-13...
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TROUBLESHOOTING Error Signal Troubleshooting Troubleshooting Table Interface Troubleshooting 5-10 Parallel Interface 5-10 RS232 Serial Interface 5-10 Universal Serial Bus (USB) Interface 5-10 LAN Ethernet Interface 5-11 802.11G Wireless Interface 5-11 Centronics Interface 5-11 Test Print Troubleshooting 5-12 Hex Dump Mode 5-12 Test Label Printing 5-12...
Unit 1: Introduction ABOUT THIS MANUAL This manual is laid out consistent with the product discussed and provides all of the information required for printer installation, configuration, operation, and light maintenance. Refer to this product’s Programming Reference document for instructions on printer programming through a host system. This manual also incorporates the use of special information boxes.
Unit 1: Introduction GENERAL DESCRIPTION The GL4e Series printers are specifically designed for use in high-volume, labeling applications demanding great reliability and around the clock operation. It’s aluminum chassis provides the needed corrosion resistance demanded by some industrial applications. The coated interior frame provides strength and stability. The stylish front housing cover and operator panel are both molded of extra-durable, black ABS plastic to not only provide protection against corrosive chemicals;...
Unit 1: Introduction CONTROL FEATURES This chapter identifies the interactive control features of the printer. These functions are defined generally here. More specific explanations will be found throughout this manual on how to use them. LCD Display Communicates operational conditions via the use of icons and text.
Unit 2: Technical Data TECHNICAL DATA • Physical Characteristics • Environmental • Power • Processing • Command • Interface Modules • Print • Sensing • Media • Ribbon • Regulatory Approvals • Character Font Capabilities • Barcode Capabilities GL408-412e Operator’s Manual...
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Standby: 22.3 Volts AC, 20.6 Watts PROCESSING 32 Bit RISC Flash ROM 8 Megabytes Receive Buffer 2.95 Megabytes maximum, 0.95 Megabytes near full COMMAND SATO Barcode Printer Language (SBPL) Standard Intelligent Command Non-Standard INTERFACE MODULES Enhanced Parallel Port IEEE1284 (EPC compatible) Serial Port...
Unit 2: Technical Data SENSING Position & Sensitivity Adjustable Reflective Eye-Mark Position & Sensitivity Adjustable Ribbon Near End Fixed (enabled/disabled) Media Out Fixed (always enabled) Ribbon Out Fixed (always enabled) Cover Open Fixed (always enabled) MEDIA Media Width: 0.87 to 5.04 Inches (22 - 128mm) Width Media Width with Backing Paper: 0.98 to 5.16 Inches (25 - 131mm) Media Length: 0.24 to 15.63 Inches (6 - 397mm)
Unit 2: Technical Data CHARACTER FONT CAPABILITIES MATRIX FONTS 5 dots W x 9 dots H (Helvetica) 17 dots W x 17 dots H (Univers Condensed Bold) 24 dots W x 24 dots H (Univers Condensed Bold) GL408e: 15 dots W x 22 dots H OA Font (OCR-A) GL412e: 22 dots W x 33 dots H GL408e: 20 dots W x 24 dots H...
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Sequential numbering of both numerics and bar codes Expansion Ratio of Character Height: 1 to 12 times, Width: 1 to 12 times Graphics Full dot addressable graphics, SATO Hex/Binary, BMP or PCX formats Form Overlay Form overlay for high-speed editing of complex formats GL408-412e Operator’s Manual...
Unit 3: Installation UNPACKING & PARTS IDENTIFICATION Unpack the printer as directed in the following procedure. Place the shipping container (box) upright on a soid, flat surface. Open the box, remove any loose items and the first layer of packing material. Carefully lift the printer and accessories from the box and place them on a solid flat surface.
Unit 3: Installation PRINTER INSTALLATION This chapter provides guidance on how to station, connect, and load the printer once unpacked. Following printer setup, procede to the next chapter for information on interface selection. SITE LOCATION • Stationed on a solid flat surface. •...
Unit 3: Installation MEDIA SELECTION The size and type of the labels or tags to be printed should have been taken into consideration before printer purchase. Ideally, the media width will be equal to, or just narrower than, the print head. Using media that does not cover the print head will allow the platen roller to tread on it and wear it out.
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Unit 3: Installation Fan-Fold Media Media Guide Media Holder Media Sensor Rear Housing Cover Media Damper Lower Print Assy Figure 3-3b, Fan-fold Media Loading Ribbon Rewind Spindle Ribbon Core Ribbon Stock Ribbon Supply Spindle Upper Print Assy Figure 3-3c, Ribbon Loading GL408-412e Operator’s Manual...
Unit 3: Installation OPERATIONAL MODE SELECTION There are two modes of printer operation; Dispense and Continuous. The difference between the two is the way that the label and paper backing is ejected. Before printer configuration, one must determine which mode will be used.
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Unit 3: Installation CONTINUOUS MODE TRANSMISSION SENSOR REFLECTIVE SENSOR Base Print Position TEAR-OFF MODE TRANSMISSION SENSOR REFLECTIVE SENSOR Base Print & Tear- Off Position CUTTER MODE TRANSMISSION SENSOR REFLECTIVE SENSOR Base Print Position Base Print Position Base Print & Cut Position DISPENSE MODE REFLECTIVE SENSOR...
Unit 3: Installation INTERFACE SELECTION This unit presents the printer interface types and their specifications. These specifications include detailed information to assist in the selection of the most appropriate method for the printer to interface with the host. The five acceptable interface methods are: •...
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Unit 3: Installation READY/BUSY INTERFACE SIGNALS SIGNAL SIGNAL DEFINITION (Frame Ground) (Transmit Data) - Data from the printer to the host computer. Sends X-On/X-Off characters or status data (bi-directional protocols). (Receive Data) - Data to the printer from the host computer. (Request To Send) - Used with Ready/Busy flow control to indicate an error condition.
Unit 3: Installation IEEE1284 PARALLEL INTERFACE The parallel interface is a plug-in module that can be installed by the user and conforms to IEEE1284 specifications. It automatically detects the IEEE1284 signals and operates in the high speed mode. If the IEEE1284 signals are not detected, it will operate in the slower standard Centronics mode.
Unit 3: Installation UNIVERSAL SERIAL BUS (USB) The Universal Serial Bus (USB) interface is a Plug-In Interface Module that can be installed by the user. It requires a driver (shipped with each printer that has the interface installed) that must be loaded onto the PC and configured to support USB peripherals using Windows 2000 or above.
Unit 3: Installation SPECIFICATIONS Connector RJ-45 Receptacle Cable 10/100BaseT Category 5 Cable Length 100 meters or less Power Supply Powered from printer Protocol Status3 return Protocol for Driver (cyclic response mode) Protocol for Driver (ENQ response mode) Status5 return IP Address 0.0.0.0 to 255.255.255.255 Subnet Mask 0.0.0.0 to 255.255.255.255...
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Unit 3: Installation WIRELESS LAN SIGNAL STRENGTH 0 to 50% (weak) Network Port Link LED Blinking 50 to 75% (medium) 75 to 100% (strong) SOFTWARE SPECIFICATIONS Corresponding Protocol TCP/IP Network Layer ARP, RARP, IP, ICMP Session Layer TCP, UDP Application Layer LPD, FTP, TELNET, BOOTP, DHCP NOTE: Print data can be sent by LPR and FTP of TCP/IP and dedicated socket protocol.
Unit 3: Installation ALL INTERFACES Receive Buffer The data stream is received from the host to the printer one job at a time. This allows the software program to maintain control of the job print queue so that it can move a high priority job in front of ones of lesser importance. A multiple job buffer allows the printer to continuously receive print jobs while compiling and printing other jobs at the same time.
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Unit 3: Installation STATUS5 TIMING CHARTS NORMAL PROCESS (Figure 3-8a) CANCEL PROCESS (Figure 3-8b) ERROR PROCESS (Figure 3-8c) 3-15 GL408-412e Operator’s Manual...
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Unit 3: Installation STATUS5 TIMING CHARTS PRINT PROCESS (Figure 3-8d) COMMAND PROCESS (Figure 3-8e) BCC ERROR PROCESS (Figure 3-8f) 3-16 GL408-412e Operator’s Manual...
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Unit 3: Installation EXTERNAL SIGNAL The external signal interface is designed to connect the printer to an applicator. Proceed to the printer’s Advanced Mode for various setup activities related to the external signal. There are two connector types available for the external signal interface, one with a 14-pin connector and the other with a 25-pin connector.
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Unit 3: Installation 25-PIN CONNECTOR ASSIGNMENTS SIGNAL NAME DIRECTION LEVEL MAX CURRENT Frame Ground Machine Error Output 5V, 400mA Print End (PREND) Output 5V, 400mA Online Output 5V, 400mA Reprint (PRIN2) Input High: high impedance, Low: -15mA or more, 0V EXT_GND +24V EXT_GND...
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Unit 3: Installation Figure 3-10, 14-Pin Connector Assignments Figure 3-11, 25-Pin Connector Assignments INPUT SIGNAL WAVE FORM START PRINTING (Figure 3-12a) REPRINTING (Figure 3-12b) 3-19 GL408-412e Operator’s Manual...
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Unit 3: Installation OUTPUT SIGNAL WAVE FORM BASIC OPERATION (Figure 3-13a) PAPER END (Figure 3-13b) RIBBON END (Figure 3-13c) MACHINE ERROR (Figure 3-13d) 3-20 GL408-412e Operator’s Manual...
Unit 3: Installation ACCESSORIES INSTALLATION INTERFACE INSTALLATION The diagram below (Figure 3-15) displays the physical installation of interface hardware. Refer to the Configuration unit of this manual for instructions on printer setup for the interface type chosen. Printer LAN/WLAN Port Parallel Connector USB Connector Serial Connector...
Unit 4: Printer Configuration PRINTER CONFIGURATION This unit provides in-depth instruction on printer configuration for operation and for some troubleshooting. The printer may be configured via the buttons and/or potentiometers loacated on the printer’s operator panel. All of the printer’s buttons, switches, and potentiometers are used either singularly, or in conjunction, to perform configuration activities.
Unit 4: Printer Configuration CONFIGURATION MODES This chapter provides an overview of the various configuration modes of the operation menu. All of the configuration activities are performed via the use of the operator panel located on the printer’s face. However, many settings may also be controlled via external software commands.
Unit 4: Printer Configuration CONFIGURATION MODE The Configuration Mode is a set of menus that allows the operator to configure the printer on how to deal with multiple print jobs. This activity is focused on loading, saving, naming those jobs, and then deleting them when no longer needed.
Unit 4: Printer Configuration ADVANCED MODE The Advanced Mode is provided to make basic printer operational adjustments. Typically, once these adjustments or settings have been made, they will not require additional address unless a new job is downloaded. Use the keys of the printer’s operator panel to select and enter the required options.
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Unit 4: Printer Configuration MAIN FFS EMC FFS SENSOR SETUP Overwrite Files Overwrite Files View Main Files View Main Files Sensed Distance Delete Files Delete Files Flash Avail. Flash Avail. Sensed Distance View Main Files View Extd Files XX.X mm XXXXX.XX XXXXX.XX Gap/Mark Thresh...
Unit 4: Printer Configuration SERIAL INTERFACE MODE This chapter provides the programming sequences required for RS232C and RS422 interface setup. Use the keys of the printer’s operator panel to select and enter the required options. Refer to the Menu Definition Tables in the following chapter to provide an explanation of each menu screen. ATTENTION: Perform the following programming sequence only if this is the interface type to be used.
Unit 4: Printer Configuration PARALLEL INTERFACE MODE This chapter provides the programming sequences required for IEEE1284 interface setup. Use the keys of the printer’s operator panel to select and enter the required options. Refer to the Menu Definition Tables in the following chapter to provide an explanation of each menu screen. ATTENTION: Perform the following programming sequence only if this is the interface type to be used.
Unit 4: Printer Configuration CENTRONICS INTERFACE MODE This chapter provides the programming sequences required for Centronics interface setup. Use the keys of the printer’s operator panel to select and enter the required options. Refer to the Menu Definition Tables in the following chapter to provide an explanation of each menu screen. ATTENTION: Perform the following programming sequence only if this is the interface type to be used.
Unit 4: Printer Configuration UNIVERSAL SERIAL BUS (USB) INTERFACE MODE This chapter provides the programming sequences required for USB interface setup. Use the keys of the printer’s operator panel to select and enter the required options. Refer to the Menu Definition Tables in the following chapter to provide an explanation of each menu screen. ATTENTION: Perform the following programming sequence only if this is the interface type to be used.
Unit 4: Printer Configuration LOCAL AREA NETWORK (LAN) INTERFACE MODE This chapter provides the programming sequences required for LAN interface setup. Use the keys of the printer’s operator panel to select and enter the required options. Refer to the Menu Definition Tables in the following chapter to provide an explanation of each menu screen. ATTENTION: Perform the following programming sequence only if this is the interface type to be used.
Unit 4: Printer Configuration WIRELESS LOCAL AREA NETWORK (WLAN) INTERFACE MODE This chapter provides the programming sequences required for WLAN interface setup. Use the keys of the printer’s operator panel to select and enter the required options. Refer to the Menu Definition Tables in the following chapter to provide an explanation of each menu screen. ATTENTION: Perform the following programming sequence only if this is the interface type to be used.
Unit 4: Printer Configuration PGL EMULATION MODE This chapter provides the programming sequences required to correlate the printer’s interpreter language with that of Printronics interpretor language. Use the keys of the printer’s operator panel to select and enter the required options.
Unit 4: Printer Configuration ZGL EMULATION MODE This chapter provides the programming sequences required to correlate the printer’s interpreter language with that of Zebra interpretor language. Use the keys of the printer’s operator panel to select and enter the required options. Refer to the Menu Definition Tables in the following chapter to provide an explanation of each menu screen.
Unit 4: Printer Configuration DGL EMULATION MODE This chapter provides the programming sequences required to correlate the printer’s interpreter language with that of Datamax interpretor language. Use the keys of the printer’s operator panel to select and enter the required options.
Unit 4: Printer Configuration TGL EMULATION MODE This chapter provides the programming sequences required to correlate the printer’s interpreter language with that of TEC interpretor language. Use the keys of the printer’s operator panel to select and enter the required options. Refer to the Menu Definition Tables in the following chapter to provide an explanation of each menu screen.
Unit 4: Printer Configuration IGL EMULATION MODE This chapter provides the programming sequences required to correlate the printer’s interpreter language with that of Intermec interpretor language. Use the keys of the printer’s operator panel to select and enter the required options.
Unit 4: Printer Configuration DIAGNOSTICS MODE This set of menu screens allows for the confirmation of various printer configurations, testing of its operational condition, and the monitoring of certain past activities. Use the keys of the printer’s operator panel to select and enter the required options.
Unit 4: Printer Configuration PRINTER MANAGEMENT MODE This chapter provides the programming sequences required to connect and operate the printer through a sytems network. The menu screens that will appear and will require address, is dependent on the interface type to be used.
Unit 4: Printer Configuration MISC QUICK MENUS The flow charts in this chapter provide quick access to certain printer features without having to enter their specific printer modes. All of the keystrokes required are performed via the printer’s operator panel. Refer to the Menu Definition Tables in the following chapter to provide an explanation of each menu screen.
Unit 4: Printer Configuration SOFT RESET Reboots the printer back to an online state. If the reset is performed during a parameter change, it will not be saved. This reset will not erase any settings previously saved to non-volatile memory. OFFLINE STANDBY .
Unit 4: Printer Configuration MENU DEFINITION TABLES USER MODE (TABLE 4-1) MENU DESCRIPTION Permits entry into the USER Mode. INTERFACES Is the menu selection screen for the USER Mode. USER MODE Print Speed Print Darkness Pitch Offset Ver Print Offset Hor Print Offset Label Length Label Width...
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Unit 4: Printer Configuration USER MODE (TABLE 4-1) MENU DESCRIPTION Specifies the distance to advance or retract the print image on the label to determine its vertical positioning. The actual image height is not affected by this adjustment, only its location. Ver Print Offset The factory default is -1.00 inches with a range of 6.00 inches.
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DPI value resulting in a shorter label. This adjustment does not affect the size of images and downloaded bitmap fonts. Allows compatibility with older SATO printer models. By selecting ‘Automatic’ enables the printer to encode C128 bar code data using automatic mode switching. This action generally results in C128 Mode Switch smaller barcodes.
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Unit 4: Printer Configuration USER MODE (TABLE 4-1) MENU DESCRIPTION Allows selection of the manner of determining the speed of media movement during non-print activity. • Automatic - always the same as the print speed. Slew Speed Ctrl Automatic* • Manual - allows the slew speed to be set. Selecting this option brings up another menu that allows a speed range from 2 to 10 ips.
Unit 4: Printer Configuration USER MODE (TABLE 4-1) MENU DESCRIPTION When enabled and the amount of ribbon remaining on the supply spindle is approximately 75 to 50 meters or less, the ON LINE indicator of the operator panel will flash and ‘Ribbon Low’ will Ribbon Near End display on the second line of the LCD.
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Unit 4: Printer Configuration CONFIGURATION MODE (TABLE 4-2) MENU DESCRIPTION Is the menu selection screen for the CONFIGURATION Mode. CONFIG MODE Save Config. Load Config. Print Config. Delete Config. Power-Up Config. Protect Config. Name Config 1 Name Config 2 Name Config 3 Name Config 4 Name Config 5 Name Config 6...
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Unit 4: Printer Configuration CONFIGURATION MODE (TABLE 4-2) MENU DESCRIPTION This menu set is used to print a list of various stored printer configurations. It is recommended that a printed list of loaded/saved configurations be kept for quick reference. CONFIG MODE Print Config.
Unit 4: Printer Configuration CONFIGURATION MODE (TABLE 4-2) MENU DESCRIPTION This menu screen permits the designation of the desired file name. Use the arrow keys of the printer’s operator panel to scroll and select appropriate characters in the appropriate sequence. Name Config 1 This menu set permits file names for print configurations to be reset to their respective default configuration number.
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Unit 4: Printer Configuration ADVANCED MODE (TABLE 4-3) MENU DESCRIPTION Is the premiere menu screen of the Advanced Mode. Allows scrolling and selection of its primary menu options. ADVANCED MODE Media Handling Adv Continuous Print Mode Gap/Mark Sensor Run Auto Cal Run Profile Power Saver Time Pwr Save Control...
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Unit 4: Printer Configuration ADVANCED MODE (TABLE 4-3) MENU DESCRIPTION Allows selection of special media modes when the Continuous option is chosen as the Media Handling method. • Standard - factory default. Printing occurrs without automatic media offset or positioning for each consecutive label.
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Unit 4: Printer Configuration ADVANCED MODE (TABLE 4-3) MENU DESCRIPTION This feature provides a graphical printout showing the relationship of the Paper-Out Threshold and the Gap/Mark Threshold. The profile printed is to assist in setting the thresholds for difficult ADVANCED MODE media (preprinted labels and labels with poor gap/media dynamic range).
Unit 4: Printer Configuration ADVANCED MODE (TABLE 4-3) MENU DESCRIPTION This option selects the port for the Return Status Commands (i.e., ~STATUS (PGL) and ~HS (PPI/ZGL)) to send the status back to the host. Ret. Status Port The options are Serial, E-NET Stat Port, USB, IEEE 1284, Disable, E-NET Data Port. Disable Serial is the factory default.
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Unit 4: Printer Configuration ADVANCED MODE (TABLE 4-3) MENU DESCRIPTION Extended Memory Card - Flash File System • Overwrite Files - factory default. This option prevents files in the extended file system from being overwritten by disabling the overwrite function. EMC FFS •...
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Unit 4: Printer Configuration ADVANCED MODE (TABLE 4-3) MENU DESCRIPTION Is the sub-menu of the Set Lock Key feature. When this menu is displayed, simultaneously press the combination of keys desired to be the new lock keys. If the entry is valid, the display will read “Enter the new lock key again”. Accurately repeat the entry and “Lock key has been changed”...
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Unit 4: Printer Configuration ADVANCED MODE (TABLE 4-3) MENU DESCRIPTION This menu entry permits the thickness or font weight of extra bold text fonts to be adjusted. The range is 0 to 512, and the factory default is 504. Extra Bold Char. For most applications, the default settings for font memory is acceptable.
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Unit 4: Printer Configuration ADVANCED MODE (TABLE 4-3) MENU DESCRIPTION This menu sets a value that when exceeded by the output of the media sensor, is recognized by the printer as a gap or eye-mark. When Auto or Manual Paper Calibrate is performed, the value displayed is equal to the gap/eye-mark threshold value set by this procedure.
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Unit 4: Printer Configuration ADVANCED MODE (TABLE 4-3) MENU DESCRIPTION Head Automatic Calibration. Allows selection of whether the printer performs a media calibration after a Printhead Open fault. Head Auto-Cal • Enable - factory default. Performs media calibration each time the fault condition is cleared. Enable* •...
Unit 4: Printer Configuration ADVANCED MODE (TABLE 4-3) MENU DESCRIPTION Determines if the Label Length value set in the Media Setup menu is used during Run Auto-Cal. Run Auto-Cal relies exclusively in its ability to detect varying transitions between labels and gaps, notches, holes, or eye-marks while advancing media during the calibration process to determine sensed distance.
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Unit 4: Printer Configuration SERIAL INTERFACE MODE (TABLE 4-4) MENU DESCRIPTION Is the menu selection screen for the INTERFACES Mode. INTERFACES Ignore CR/LF Item No. Check BCC Check History Buffer Comm. Protocol Host Interface Parallel Port USB Port Serial Port Printer Mgt Determines whether the print data code will be deleted.
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Unit 4: Printer Configuration SERIAL INTERFACE MODE (TABLE 4-4) MENU DESCRIPTION Is the main menu screen for the Host Interface option of the INTERFACES mode. There are only two options relative to the serial interface, ignore all others. • Serial - factory default. Allows the operator to select the interface and the relative menus will Host Interface follow.
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Unit 4: Printer Configuration SERIAL INTERFACE MODE (TABLE 4-4) MENU DESCRIPTION Allows the serial interface protocol type to be selected to meet host interface requirements. • DTR - The printer controls the data flow by sending this hardware signal to the host. If there is enough room in the printer buffer, the printer will send a high signal;...
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Unit 4: Printer Configuration SERIAL INTERFACE MODE (TABLE 4-4) MENU DESCRIPTION When the printer is printing data from a host and a second job is recieved by the printer from a different host, Trickle Time prevents the second host from timing out while waiting for its data to be printed.
Unit 4: Printer Configuration SERIAL INTERFACE MODE (TABLE 4-4) MENU DESCRIPTION This option is for the Series1 protocol. After receiving a poll character, the printer will wait the poll response time in milliseconds before sending the response. Poll Response The allowable range is 0 to 30 ms, and the factory default is 0 ms. 0 ms* This option is for the Series1 protocol.
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Unit 4: Printer Configuration PARALLEL INTERFACE MODE (TABLE 4-5) MENU DESCRIPTION Determines whether the print data code will be deleted. Hexadecimal graphic data will not be deleted. Ignore CR/LF • No - factory default. Will not be deleted. • Yes - will delete all carriage returns (CR) and line feed (LF) commands in the data stream - including graphics and 2D barcodes.
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Unit 4: Printer Configuration PARALLEL INTERFACE MODE (TABLE 4-5) MENU DESCRIPTION Is the menu selection screen for the Parallel Port option of the INTERFACES mode. Parallel Port Port Type This menu allows selection of the type of printer parallel port interface to be used with the host. IEEE1284 is the default and the only option applicable to the parallel interface.
Unit 4: Printer Configuration PARALLEL INTERFACE MODE (TABLE 4-5) MENU DESCRIPTION Top-Of-Form Action. When enabled, the printer will feed out the job in process when the prime signal is activated through the parallel interface. If disabled, the job in process may be aborted. TOF Action Reset* Allows determination of whether the printer will process data while offline.
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Unit 4: Printer Configuration CENTRONICS INTERFACE MODE (TABLE 4-6) MENU DESCRIPTION Block-Check-Code Algorithm Check. Only available when Status 5 is selected for Bi-Com interface. Determines how the printer will react if the BCC is set to be processed by the printer. •...
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Unit 4: Printer Configuration CENTRONICS INTERFACE MODE (TABLE 4-6) MENU DESCRIPTION Is typically for a line-printer and should not normally be enabled. Is used for legacy applications which interpret the 8th data bit line as a PI signal. • Enable - factory default. The PI line is not passed directly from the host to printer; all 8 bits Data Bit 8 are used for data bits.
Unit 4: Printer Configuration CENTRONICS INTERFACE MODE (TABLE 4-6) MENU DESCRIPTION This feature is used to prevent a host computer from timing out because the parallel interface is busy for too long. Auto Trickle • Enable - factory default. When the printer’s buffers are almost full, the printer begins to trickle Disable* data in from the host (at the rate set in the Trickle Time menu) until the buffers start to empty.
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Unit 4: Printer Configuration UNIVERSAL SERIAL BUS (USB) INTERFACE MODE (TABLE 4-7) MENU DESCRIPTION Is the menu selection screen for the INTERFACES Mode. IN T E R F A C E S Ig n o re C R /L F Ite m N o .
Unit 4: Printer Configuration UNIVERSAL SERIAL BUS (USB) INTERFACE MODE (TABLE 4-7) MENU DESCRIPTION Communication Protocol. Selects the mode of Bi-Directional communications. In most cases this menu does not need to be altered and is meant to help support legacy applications which may have incorporated older bi-directional statuses.
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Unit 4: Printer Configuration LOCAL AREA NETWORK (LAN) INTERFACE MODE (TABLE 4-8) MENU DESCRIPTION Is the menu selection screen for the INTERFACES Mode. INTERFACES Ignore CR/LF Item No. Check BCC Check History Buffer Comm. Protocol Host Interface ETHERNET PORT ETHERNET ADDRESS ETHERNET SETTING Parallel Port USB Port...
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Unit 4: Printer Configuration LOCAL AREA NETWORK (LAN) INTERFACE MODE (TABLE 4-8) MENU DESCRIPTION Communication Protocol. Selects the mode of Bi-Directional communications. In most cases this menu does not need to be altered and is meant to help support legacy applications which may have incorporated older bi-directional statuses.
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Unit 4: Printer Configuration LOCAL AREA NETWORK (LAN) INTERFACE MODE (TABLE 4-8) MENU DESCRIPTION Is a transitional screen that allows entry into the Net BIOS Protocol menu. ETHERNET SETTING NetBIOS Protocol Allows determination of if the NIC will recognize the NetBIOS protocol. •...
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Unit 4: Printer Configuration LOCAL AREA NETWORK (LAN) INTERFACE MODE (TABLE 4-8) MENU DESCRIPTION This menu allows the IP Address to be set for the TCP/IP protocol in four three-digit segments (SEG1 through SEG4). If the IP Address is assigned by Bootp, ARP, or DHCP it is dynamic and read only.
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Unit 4: Printer Configuration WIRELESS LOCAL AREA NETWORK (WLAN) INTERFACE MODE (TABLE 4-9) MENU DESCRIPTION Is the menu selection screen for the INTERFACES Mode. INTERFACES Ignore CR/LF Item No. Check BCC Check History Buffer Comm. Protocol Host Interface ETHERNET PORT ETHERNET SETTING WLAN ADDRESS WLAN SETTING...
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Unit 4: Printer Configuration WIRELESS LOCAL AREA NETWORK (WLAN) INTERFACE MODE (TABLE 4-9) MENU DESCRIPTION Communication Protocol. Selects the mode of Bi-Directional communications. In most cases this menu does not need to be altered and is meant to help support legacy applications which may have incorporated older bi-directional statuses.
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Unit 4: Printer Configuration WIRELESS LOCAL AREA NETWORK (WLAN) INTERFACE MODE (TABLE 4-9) MENU DESCRIPTION Determines how the printer and/or NIC card respond when a job has been completed. The definition of a complete job is also determined by this setting. •...
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Unit 4: Printer Configuration WIRELESS LOCAL AREA NETWORK (WLAN) INTERFACE MODE (TABLE 4-9) MENU DESCRIPTION This menu allows the Subnet Mask for the TCP/IP protocol to be set in four three-digit segments (SEG1 through SEG4). If the Subnet Mask is assigned by Bootp, ARP, or DHCP, it is dynamic and read only.
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Unit 4: Printer Configuration WIRELESS LOCAL AREA NETWORK (WLAN) INTERFACE MODE (TABLE 4-9) MENU DESCRIPTION A 1 to 32 character, case-sensitive string that identifies the Extended Service Set Identification (ESS_ID) network with which the unit is affiliated. ESS_ID is also referred to as NET_ID. SSID Name This character string is broken up into three sets.
Unit 4: Printer Configuration WIRELESS LOCAL AREA NETWORK (WLAN) INTERFACE MODE (TABLE 4-9) MENU DESCRIPTION International Mode. Allows the determination of whether the wireless option adapts to international frequency requirements in Europe. Internat. Mode • Disable - factory default. Conforms to European standards. Disable* •...
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Allows the selection of the specific emulation to be selected from a list. The allowable emulation options are: PGL for Printronics, ZGL for Zebra, TGL for TEC, IGL for Select Intermec, SGPL for SATO, and DGL for Datamax. PGL* Is the menu selection screen for the EMULATION Mode.
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Unit 4: Printer Configuration PGL EMULATION MODE (TABLE 4-10) MENU DESCRIPTION Provides access to the desired character set. Standard Sets 0) ASCII* Lines Per Inch. This menu allows the quantity of lines that will be printed in a linear inch to be selected.
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Unit 4: Printer Configuration PGL EMULATION MODE (TABLE 4-10) MENU DESCRIPTION Determines how the physical label length is affected upon receiving an EXECUTE command. • Enable - factory default. The physical label length will change to match the form length specified in CREATE command.
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Unit 4: Printer Configuration PGL EMULATION MODE (TABLE 4-10) MENU DESCRIPTION Allows setting the IGP/PGL feature so that it is enabled or disabled when the printer is powered Power on IGP/PGL • Enable - factory default. The IGP/PGL is enabled when the printer is powered on. The PGL feature is initialized in the Normal mode.
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Unit 4: Printer Configuration PGL EMULATION MODE (TABLE 4-10) MENU DESCRIPTION This option determines how scalable characters are sized. • Normal - factory default. Normal scaling. Scalable Size • Block - the scalable characters are made to be the same size as block characters in the old Normal* IGP-X00 printers.
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Unit 4: Printer Configuration PGL EMULATION MODE (TABLE 4-10) MENU DESCRIPTION Allows dynamic data to be truncated up to the maximum data length specified in Create mode. • Disable - factory default. If the dynamic data exceeds the maximum data length, an error will Trunc Dyn Data report.
Allows the selection of the specific emulation to be selected from a list. The allowable emulation options are: PGL for Printronics, ZGL for Zebra, TGL for TEC, IGL for Select Intermec, SGPL for SATO, and DGL for Datamax. ZGL* Is the menu selection screen for the EMULATION Mode.
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Unit 4: Printer Configuration ZGL EMULATION MODE (TABLE 4-11) MENU DESCRIPTION Allows the format instructions command prefix to be selected. The allowable range is 1 to 255, and the factory default is 94. Label Prefix Allows the delimiter used to separate the parameter of a command to be selected. The allowable range is 1 to 255, and the factory default is 44.
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Unit 4: Printer Configuration ZGL EMULATION MODE (TABLE 4-11) MENU DESCRIPTION Determines the method of setting the Label Length. • Enable - factory default. Label length will be determined by the ^LL command if it is present. If the ^LL command is not present, it will be based on the Label Length value in the Quick Host Form Length Setup or Media Control menu.
Allows the selection of the specific emulation to be selected from a list. The allowable emulation options are: PGL for Printronics, ZGL for Zebra, TGL for TEC, IGL for Select Intermec, SGPL for SATO, and DGL for Datamax. DGL* 4-72...
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Unit 4: Printer Configuration DGL EMULATION MODE (TABLE 4-12) MENU DESCRIPTION Is the menu selection screen for the EMUALTION Mode. DGL Setup Active Character Set Euro Character Control Codes FeedBack Chars Default Module Units of Measure Row Offset Column Offset Format Attrib.
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Unit 4: Printer Configuration DGL EMULATION MODE (TABLE 4-12) MENU DESCRIPTION Selects how the printer will interpret measurements. • Imperial - factory default. American Standard values. Units of Measure • Metric - uses Metric values. Imperial* Note: <STX>n and <STX>m commands override this setting and will stay in effect until the printer is taken offline, then returned online.
Allows the selection of the specific emulation to be selected from a list. The allowable emulation options are: PGL for Printronics, ZGL for Zebra, TGL for TEC, IGL for Select Intermec, SGPL for SATO, and DGL for Datamax. TGL* 4-75...
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Unit 4: Printer Configuration TGL EMULATION MODE (TABLE 4-13) MENU DESCRIPTION Is the menu selection screen for the EMULATION Mode. TGL Setup Active Print Errors Character Set Slash Zero Image Scale SFCC Select EURO Symbol Speed CMDs AY Intensity CMD U1/U2 Move CMDs XS Sensor Param XS Media ‘C’...
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Unit 4: Printer Configuration TGL EMULATION MODE (TABLE 4-13) MENU DESCRIPTION Special Function Control Code. These codes are specific to the delimiters of separate print jobs and commands. They can be customized and therefore changed via this menu so the printer can recognize these alternate control characters.
Unit 4: Printer Configuration TGL EMULATION MODE (TABLE 4-13) MENU DESCRIPTION Defines which media mode TGL will operate on receipt of a ‘D’ (strip mode) from the issue mode parameter in the XS command. Any of the supported media modes can be selected. When XS Media ‘D’...
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Allows the selection of the specific emulation to be selected from a list. The allowable emulation options are: PGL for Printronics, ZGL for Zebra, TGL for TEC, IGL for Select Intermec, SGPL for SATO, and DGL for Datamax. IGL* Is the menu selection screen for the EMULATION Mode.
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Unit 4: Printer Configuration IGL EMULATION MODE (TABLE 4-14) MENU DESCRIPTION Select whether the data sent to the printer is translated as standard ASCII or EBCDIC. Many IBM Mini/Main-Frame computers use EBCDIC which does not directly translate to ASCII. IBM Translation •...
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Unit 4: Printer Configuration IGL EMULATION MODE (TABLE 4-14) MENU DESCRIPTION Top-Of-Form Set Command. This menu defines if the <ESC>SIF command which sets the start print point, is acknowledged. TOF set Cmd (F) • Process - factory default. Acknowledges the commands. Process* •...
Unit 4: Printer Configuration IGL EMULATION MODE (TABLE 4-14) MENU DESCRIPTION This menu saves the current state of the printer to flash memory. The pages, formats, and fields that currently exist in RAM memory save to flash memory and are restored at power up. This allows the format to be sent once and make it resident in the printer.
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Unit 4: Printer Configuration DIAGNOSTICS MODE (TABLE 4-15) MENU DESCRIPTION Allows varification of proper printer operation and print quality through the selection of various test print options. • Checkerboard - factory default. Helps identify marginal print head elements, edge sharpness, and uneven print quality. •...
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Unit 4: Printer Configuration DIAGNOSTICS MODE (TABLE 4-15) MENU DESCRIPTION Is an informational screen that displays that the error log is clearing. Error Log Clear Is an informational screen that displays the amount of flash memory installed. DIAGNOSTICS FLASH Installed 8 Megabytes Is an informational screen that displays the amount of DRAM installed.
Unit 4: Printer Configuration DIAGNOSTICS MODE (TABLE 4-15) MENU DESCRIPTION Is an informational screen that displays the print head resolution in stalled in dots per inch (203 or 305 dpi). DIAGNOSTICS Head Type XXX DPI Is an informational screen that displays the applied print head voltage. DIAGNOSTICS Head Voltage XX.XX +/- X.XX volts...
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SNC Port Number SNC Port Timeout Status Port Numb Mgmt Port Number SATO Net Connect Port. Allows selection of which port the printer expects SNC to connect with via Ethernet or Serial. SNC Port • Disable - factory default. Not activated.
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Unit 4: Printer Configuration PRINTER MANAGEMENT MODE (TABLE 4-16) MENU DESCRIPTION This menu disables the serial port. Deselect Serial Host Interface Allows setting the baud rate for the serial interface. The baud rate is the speed serial data is transferred between the host computer and the printer. The options for RS232 and RS422 are 600, 1200, 2400, 4800, 9600, 19200, 38400, 57600, and 115200 baud.
Unit 4: Printer Configuration QUICK MENUS (TABLES 4-17 THROUGH 4-20) MENU DESCRIPTION Indicates the printer has been removed from the online status. Is in a condition that allows menu changes. OFFLINE Is a display screen of the printer’s current LCD brightness level. By pressing the left or right arrow keys of the printer’s operator panel, the brightness of the LCD decrease or inceases respectively.
Unit 5: Troubleshooting ERROR SIGNAL TROUBLESHOOTING ERROR SIGNALS DISPLAY EXPLANATION SOLUTION The printer could not find any DRAM. Power off the printer for 15 seconds, then power on again. If the problem persists, contact an B10 ERROR: authorized customer service representative. NO DRAM DETECTED Cycle Power The printer found a defactive memory location.
Unit 5: Troubleshooting ERROR SIGNALS DISPLAY EXPLANATION SOLUTION Printer contains an 32MB EFC and the firmware Contact an authorized service representative. attempted to access beyond its limit. DOWNLOADER ERROR BEYOND 32MB EFC Repeat Download Printer contains an 64MB EFC and the firmware Contact an authorized service representative.
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Unit 5: Troubleshooting ERROR SIGNALS DISPLAY EXPLANATION SOLUTION A Flash Write failed to complete. Try downloading again or contact an authorized customer service representative. DOWNLOADER ERROR FLASH WRITE #4 Repeat Download An attempt was made to write to flash where it Try downloading again or contact an authorized wasn’t present.
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Unit 5: Troubleshooting ERROR SIGNALS DISPLAY EXPLANATION SOLUTION An interim message diplays while the printer Wait. When the asterisk (*) stops rotating, a discards host data it cannot use because a fault different fault message will apear. ERROR: OCCURRED: condition exists. Troubleshoot the final meassge.
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Unit 5: Troubleshooting ERROR SIGNALS DISPLAY EXPLANATION SOLUTION Media was not installed or has run out. Install media. If a break has occurred, reinstall the media. Press the Pause key to clear the fault A break in media has occurred. message.
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Unit 5: Troubleshooting ERROR SIGNALS DISPLAY EXPLANATION SOLUTION Failed tag. Error displays in STOP mode Initiate reprint of the label from the host. When causing the printer to halt. the error is cleared, the label with the failed tag RFID TAG FAILURE moves forward to the next top-of-form position.
Unit 5: Troubleshooting TROUBLESHOOTING TABLE TROUBLESHOOTING TABLE IMAGE VOIDS Dirty print head. Clean print head. Damaged print head. Replace print head. Damaged electronics. Replace circuit board. Damaged or worn roller. Replace rollers. Poor label quality. Use higher quality media. Ribbon stock and media are mismatched. Consult with media supplier.
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Unit 5: Troubleshooting NO PRINTED IMAGE Print head is disconnected. Ensure print head wiring harness is connected on each end. No voltage output. Replace fuse. Test power supply and replace as required. Defective print head. Replace print head and reset counter. Damaged electronics.
Click on System within the new window. Click on the Device Manager tab. Ensure that the View Device By Type is checked. Scroll to SATO-USB Device and ensure that errors do not exist. Reinstall as required. Reboot the PC and the printer. 5-10...
Unit 5: Troubleshooting LAN ETHERNET INTERFACE TROUBLESHOOTING STEP Ensure the interface has been correctly configured. Wait two minutes and run self-test to verify. If a test label does not print, there may be a hardware problem. Ensure the cable and its ports are not defective. Ensure that a faulty print server or other protocol related scenarios are not creating a queue setup issue.
Unit 5: Troubleshooting TEST PRINT TROUBLESHOOTING Chapter provides instruction on special printing to identify and resolve specific print problems. HEX DUMP Allows the operator to determine if there were problems in the downloading of data. The contents of the print buffer can be examined using the Hex Dump Mode.
Unit 5: Troubleshooting NOTE: The only print problem that the following sample test label does not display is fading of print image from one side of the label to the other. This is the result of improper print head balance. Visually inspect these rows for voids indicating defective...
Use a soft cloth and/or a pneumatic blower to remove debris from the printer. This process should be performed prior to the removal of residue. To remove residue, apply SATO Solvent or isopropryl alcohol to a clean cotton swab and gently wipe the entire surface of the print head and platen roller clean.
Unit 6: Maintenance REPLACEMENT PROCEDURES This chapter provides in-depth instruction on all primary component and assembly replacement, in addition to most secondary components. Use the text in conjunction with their accompanied graphics to ensure complete comprehension throughout the process. Especially observe all cautionary or warning notations. CAUTION: STATIC ELECTRICITY CAN RESULT IN COMPONENT DAMAGE.
Unit 6: Maintenance FUSE REPLACEMENT The fuse is wired to the power receptacle and protects the printer from power surges from the electrical source. If a surge of electricity reaches the fuse, its filiment will melt creating a disruption of the flow. In order to bridge the gap so the printer may again be functional, the damaged fuse must be replaced.
Unit 6: Maintenance MEDIA PLATEN ROLLER REPLACEMENT The media platen roller is considered to be a high-wear component due to constant treading of the print media against its contact surface. This constant contact will eventually wear grooves into the rubber material and negatively affect print output.
Unit 6: Maintenance ADJUSTMENT PROCEDURES This chapter covers all of the printer and printer accessory adjustments. These adjustments include mechanical adjustments required following the replacement of components and assemblies, in addition to, the operational adjustments required following a job change. LABEL SENSOR POSITIONING The label sensor assembly provides a mounting apparatus for the eye-mark, gap, and paper-end sensors.
Unit 6: Maintenance PRINT HEAD BALANCE ADJUSTMENT Print head balance is the equalization of pressure against the platen roller from one end to the opposite. If the print head balance is out of adjustment, the printed image will be darker on one side of the label than the other and the media will be prone to travel in the direction of least resistance.
Unit 6: Maintenance PRINT HEAD PRESSURE Print Head Pressure allows for the print head to be adjusted to accommodate different media types (thicknesses). The pressure setting lever is two posiiton (normal and high). The table that follows coorelates the media media used with apressure setting.
Unit 6: Maintenance PRINT HEAD ALIGNMENT Print head position has a direct impact on print quality. The print head must be parallel with the platen roller for the printed image to be consistant across the label. By turning the alignment dial upward or downward, that end of the print head is advanced forward or backward respectively.
Unit 6: Maintenance RIBBON GUIDE ALIGNMENT If the print ribbon is not spread smoothly over the print head when it makes contact with the media, print voids will occur at the point of the ribbon fold. Typically, this is the result of the axis of one of the following not being perfectly parallel: ribbon spindle, print head, ribbon roller, or ribbon guide.
Unit 6: Maintenance RIBBON ROLLER ALIGNMENT If the print ribbon is not spread smoothly over the print head when it makes contact with the media, print voids will occur at the point of the ribbon fold. Typically, this is the result of the axis of one of the following not being perfectly parallel: ribbon spindle, print head, ribbon roller, or ribbon guide.