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Container Stacker
Unpacking & Setup
Instructions
© 2007 Ricoh Corporation
5 Dedrick Place
West Caldwell, NJ 07006
January 2007
337641-006B

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Summary of Contents for Ricoh Container Stacker

  • Page 1 Container Stacker Unpacking & Setup Instructions © 2007 Ricoh Corporation 5 Dedrick Place West Caldwell, NJ 07006 January 2007 337641-006B...
  • Page 2 © 2007 Ricoh Corporation. All rights reserved. No part of this document may be reproduced without the expressed permission of Ricoh Corporation. The material in this document is for informational purposes and is subject to change without notice. Ricoh Corporation assumes no responsibility for errors or omissions in this document.
  • Page 3 Revisions Revision Page No. (Contents) Date Original Release - ECO-1554 October 2004 Generic Version; Add rev history page, copyright page updated January 2007...
  • Page 4: Table Of Contents

    Unpacking ............. 1-4 Preparation for Installation of Container Stacker 1 or 2 ......1-8 Installation Configuration .
  • Page 5 Table of Contents...
  • Page 6: Chapter 1. Container Stacker Installation Instructions

    Chapter 1 Container Stacker Installation Instructions Installation Area Refer to Appendix 1. Environmental Conditions The location where the Container Stacker is installed must meet the following environmental conditions: ITEM CONDITION Temperature 10 to 32 °C Humidity 20 to 80%RH (non-condensing)
  • Page 7: Tools Required

    Printer and label the power cord plug to prevent other persons from plugging it in while you are cleaning. 6. Be sure to use the proper tools that are in good condition. Use of worn or improper tools can cause injury. Container Stacker Installation Instructions...
  • Page 8: Unpacking Of Container Stacker 1 Or 2

    Unpacking of Container Stacker 1 or 2 CAUTION When using a crane or forklift, handle the equipment with care. Do not drop, bump or turn sideways. Perform the unpacking procedure in a clean, dry location. Do not place heavy objects (5 kg or more) on top of the equipment.
  • Page 9: Unpacking

    Unpacking 1. Using a cutter, remove the V bandS from the shipping box and remove the cap. V band Corner packing V band P.P band Plastic bag Tape Container Stacker Installation Instructions...
  • Page 10 5. Cut the tape from the 4 corners of the base packing and push down the side of the pallet to become an incline board. Spacer packing Spacer box Ramp Spacer packing Upper packing Ramp Upper packing Accessory box Spacer box Shipping box Corner packing Plastic bag Corner packing Base packing Base packing Pallet Container Stacker Installation Instructions...
  • Page 11 6. Romove the tape from the leveling bolts, take out the four wooden spacers from the accessory box, and place them at the bottom of the bolts (under the plastic bag). 7. Using an open-end wrench, raise the container stacker by rotating the leveling bolts. Wood spacer...
  • Page 12 11. Raise the leveling bolts and remove the wood spacers. WARNING! Do not attempt the following step without another person to help guide the stacker down the ramp. 12. Carefully slide the container stacker onto the floor. Container Stacker Installation Instructions...
  • Page 13: Preparation For Installation Of Container Stacker 1 Or 2

    Preparation for Installation of Container Stacker 1 or 2 1. Peel off adhesive tape from the Container Stacker 1 or 2. 2. Open Front Cover L and peel off the adhesive tape Tape Front Cover L Tape Tape Tape Tape...
  • Page 14 Joint bracket (L) Joint bracket (U) Screw Basket (small) Partition Details of screw Hopper spacer ass’y (1) M3 x 8 2 pieces (2) M4 x 8 4 pieces (3) M4 x 12 6 pieces Accessory box Container Stacker Installation Instructions...
  • Page 15: Installation Configuration

    2. Turn the four leveling bolts until the casters do not touch the ground. 3. Place a level on the Printer frame and adjust the leveling bolts until horizontal level is achieved. Caster Floor (Max 1mm) Level Leveling Bolt 1-10 Container Stacker Installation Instructions...
  • Page 16 1. Open the Front Cover of the printer and loosen the two M4 screws. (184 ppm only) 2. Pull the upper part of the Front Lower Cover forward and unhook it by lifting and pulling forward. Front Cover Rear Engine M4 Screw Front Lower Cover Hook Container Stacker Installation Instructions 1-11...
  • Page 17: Install Container Stacker 1 Or 2

    NOTE These installation instructions apply to the 70, 92 and 184 ppm printers.When installing a Container Stacker on a 184 ppm printer, the word printer always refers to the Rear Engine unless otherwise specified. 1. Remove the two M3x8 screws and Static Electricity eliminator from the Printer.
  • Page 18 Joint Bracket (L) Joint Bracket (U) 6. Remove the six M4 screws. Unhook the lower hook of the Rear Cover and remove the Rear Cover by lifting and pulling it forward. Rear Cover M4 Screws Container Stacker Installation Instructions 1-13...
  • Page 19 7. Remove the six M4 Screws and the Rear Cover. Container Stacker 1 or 2 M4 Screws Rear Cover 8. Attach Container Stacker 1 or 2 to the Printer and loosely install the screws. M4x12 Screws M4x12 Screws Frame Projection Part NOTE Refer to page 5 for instructions on opening Front Cover L.
  • Page 20 9. Close Front Cover R to allow you to see the gap between the Printer and Container Stacker. Using the leveling bolts, adjust the height of the Container Stacker until the Container Stacker frame projection is level with the Printer Paper Guide projection.
  • Page 21 11. Open the L Paper Guide A of the Container Stacker and make sure that the SB Cover can be opened. If the cover cannot be opened, repeat steps 8 and 9 to readjust the Container Stacker. L Paper Guide A...
  • Page 22 CST FG Cable CST AC Cable 15. Connect the CST AC cable coming from the Container Stacker to J236 on the power supply of the Printer (Connection 1 on the figure below). At this time, connect the CE AC cable that was disconnected from J236 to the connector of the CST AC cable (Connection 2 on the figure below).
  • Page 23 20. Disconnect the 4 pin white connector of the DC IF cable of the Printer from the FNS IF cable (Disconnection 1 on the figure below), then connect it to the RB cable of the 4 pin white connector coming from Container Stacker (Connection 5 on the following illustration) (70/92 ppm only).
  • Page 24 Connection 4 CST FG Cable (20 pin black) FNS IF Cable (coming from Front Engine) CE AC Cable Connector : 2 pin Connection 1 and 2 Details CST AC Cable Connector : 2 pin white Container Stacker Installation Instructions 1-19...
  • Page 25 22. Install the Rear Cover of the Printer and the Rear Cover of the Container Stacker. M4 Screw 1-20 Container Stacker Installation Instructions...
  • Page 26: Installation Of Container Stacker 2 And Container

    1. Remove the two M3x8 Screws and Static Electricity eliminator from the Printer. NOTE Refer to page 9 for installation of the Printer and the Container Stacker 2. 2. Attach the Guide Plate (U) with the Static Electricity eliminator using the two M3x8 Screws.
  • Page 27 4. Remove the six M4 Screws and remove the Rear Cover from Container Stacker 1. Container Stacker 1 M4 Screws Rear Cover 5. Attach Container Stacker 1 to Container Stacker 2 and loosely install the screws Container Stacker 1 M4x12 Screws...
  • Page 28 6. Close Front Cover R to allow you to see the gap between the Printer and Container Stacker. Using the leveling bolts, adjust the height of the Container Stacker until the Container Stacker frame projection is level with the Paper Guide projection. Adjust the horizontal level of the Container Stacker by placing a level on the stacker frame in the three locations shown.
  • Page 29 Stacker 2 to the J680 on the ST09X P/K of the Container Stacker 1. (Connection 1 on the following illustration) 9. Take out the CST AC cable of 2 pin white connector from the Container Stacker 1 and connect it to the CST AC cable of 2 pin white connector of the Container Stacker 2.
  • Page 30 12. Install the Rear Covers of the Printer, Container Stacker 1 and Container Stacker 2. Printer Rear Cover M4 Screws Container Stacker 1 Rear Cover M4 Screws Container Stacker 2 Rear Cover Container Stacker Installation Instructions 1-25...
  • Page 31: Installation Of Container Stacker 2 And Standard Finisher

    Standard Finisher. Standard Finisher (70 ppm) 1. Remove the two M3 Screws and the Discharging Brush from Container Stacker 2. 2. Install the Guide Plate (G) together with the Discharging Brush and secure them with two M3 Screws.
  • Page 32 5. Attach the Standard Finisher to the Container Stacker 2. Container Stacker Standard Finisher M4 Screws M4 Screws 6. Adjust the difference between the Stacker Paper Guide and the Printer Paper Guide to 0 - 3 mm. 7. Verify the gap of A, B, C, and D are nearly equal. If not, adjust the leveling bolts.
  • Page 33 8. Connect the AF cable of 4 pin white and 20 pin black connectors and coming from the Container Stacker 2 to the connectors CN9 and CN10 of the Finisher. (Connection 1 and 2 on the illustration below) NOTE Put the cable through opening “A” of Container Stacker 2.
  • Page 34: Standard Finisher (92/184 Ppm)

    Joint cover / R Main Fixed Plate/ 1 Joint cover / F Container Stacker 2 2. Remove the Rear Covers from Printer, Container Stacker 2 and Finisher NOTE Refer to the “Standard Finisher Installation Instruction regarding unpacking and installation of the Finisher.
  • Page 35 Attach the Finisher to the Container Stacker 3. Fit the hooks on the Container Stacker installation plates (upper and lower) into the upper and lower holes on the Finisher as illustrated below, then lock them by pushing the Finisher to the back.
  • Page 36 NOTE If the gap between the Finisher and the Printer is not equal from top to bottom, adjust the height of the front and rear casters on the paper exit side of the Finisher. Container Stacker Installation Instructions 1-31...
  • Page 37 4. Connect the connector of the AF cable of the 4-pin white and 20-pin black connectors coming from the Container Stacker 2 to connector CN7 (4 pin) in the Finisher. 5. Pull the cable through the opening in Container Stacker 2 marked “A” (shown below).
  • Page 38: Adjustment

    Paper Guides. 4. Set a standard point in the sample tray and the frame of the Container Stacker and check the gap of the paper feeding position between Hopper 1 and Hopper 2 and whether the paper is closer to the front side or the rear side.
  • Page 39 If the paper from Hopper 1 is closer to the rear side by 2 mm or more com- pared with the paper from Hopper 2, add 2 pieces of Hopper spacer at each location as shown below. (20) (20) (20) Hopper Spacer Hopper Spacer 1-34 Container Stacker Installation Instructions...
  • Page 40: Appendix A. Installation/Maintenance Area

    Appendix A Installation/Maintenance Area 70/92 ppm Printer and Container Stacker 1 (665) 1,200 (622) (671) (2,565) Installation/Maintenance Area...
  • Page 41: 70/92 Ppm Printer, High Capacity Hopper, Container Stacker 1 And Container Stacker 2

    70/92 ppm Printer, High Capacity Hopper, Container Stacker 1 and Container Stacker 2 (655) 1,200 Installation/Maintenance Area...
  • Page 42: 70/92 Ppm Printer, High Capacity Hopper, Container Stacker 2 And Standard Finisher

    70/92 ppm Printer, High Capacity Hopper, Container Stacker 2 and Standard Finisher (655) 1,200 (1293) (572) 2,565 Installation/Maintenance Area...
  • Page 43: 184 Ppm Printer And Container Stacker 1

    184 ppm Printer and Container Stacker 1 2565 (665) 1200 ( ? ? : mm) Installation/Maintenance Area...
  • Page 44: 184 Ppm Printer, High Capacity Hopper, And Container Stacker 1

    184 ppm Printer, High Capacity Hopper, and Container Stacker 1 2565 (665) 1200 Installation/Maintenance Area...
  • Page 45: 184 Ppm Printer, Container Stacker 1, And Container Stacker 2

    184 ppm Printer, Container Stacker 1, and Container Stacker 2 2565 (665) 1200 Installation/Maintenance Area...
  • Page 46: 184 Ppm Printer, High Capacity Hopper, And Container Stacker 1 And 2

    184 ppm Printer, HIgh Capacity Hopper, and Container Stacker 1 and 2 2565 (665) 1200 Installation/Maintenance Area...
  • Page 47: 184 Ppm Printer, Container Stacker 2, And Standard Finisher

    184 ppm Printer, Container Stacker 2, and Standard Finisher 2565 (665) 1200 Installation/Maintenance Area...
  • Page 48: 184 Ppm Printer, High Capacity Hopper, Container Stacker 2, And Standard Finisher

    184 ppm Printer, High Capacity Hopper, Container Stacker 2, and Standard Finisher 2565 (665) 1200 Installation/Maintenance Area...
  • Page 49 A-10 Installation/Maintenance Area...

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