Upper Steering Disassembly; Upper Steering Assembly - Toro Sand Pro 2020 Service Manual

Upper Steering Disassembly (Fig. 13 and 14)
NOTE: The front fork and steering assemblies on the
SP 2020 and SP 3020 are almost identical. However,
there are differences in the construction of the front fork,
chain guide, chain bracket, and the number of steering
washers.
1. Park machine on a level surface, lower attachment,
stop engine, engage parking brake, and remove key
from the ignition switch.
2. Remove hood from the dash panel and machine
(see Hood and Dash Panel Removal).
NOTE: The starter solenoid must be removed from the
frame to allow separation of the upper and lower steer-
ing shafts from the steering knuckle. Removal is not re-
quired for removal of the front fork.
3. Remove black (negative) cable from the battery.
4. Disconnect starter wire and battery cable from the
starter solenoid. Remove self tapping screws from the
solenoid and frame. Position solenoid away from the
steering knuckle (Fig. 15).
NOTE: If disassembly above the steering knuckle is re-
quired, use the following procedure.
5. Drive out roll pin securing upper steering shaft to
steering knuckle with drift punch.
6. If it is required to remove the steering knuckle at this
time, drive out roll pin securing the lower steering shaft
to steering knuckle with drift punch.
7. Pull upper steering shaft from steering post and
steering knuckle. If desired, pull steering knuckle from
the lower steering shaft.
8. Remove both hex flange head screws securing the
dash panel to the steering post (Fig. 16).
9. Remove four lock nuts and cap screws securing
both R–clamps and steering post to the frame (Fig. 15).
10. Pull dash panel up and back. Slide steering post
from dash panel.
Upper Steering Assembly (Fig. 13 and 14)
1. Position steering post through the dash panel and
to the frame. Secure post and both R–clamps to the
frame with four cap screws and lock nuts (Fig. 15).
2. Secure dash panel to the steering post with both hex
flange head screws (Fig. 16).
3. If removed, install steering knuckle onto the lower
steering shaft with roll pin.
Wheels, Brakes, and Miscellaneous
5
8
2
1
3
1. Starter wire
2. Battery cable
1. Hex flange head screws
2. Dash panel
4. Position upper steering shaft down through the
steering post into the steering knuckle. Align holes of the
shaft and steering knuckle and secure with roll pin.
5. Secure solenoid to the frame with self tapping
screws. Connect starter wire and battery cable to the
starter solenoid (Fig. 15).
6. Install hood to the dash panel and machine (see
Hood and Dash Panel Installation).
7. Install black (negative) cable to the battery.
Page 6 – 16
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7
2
4
Figure 15
3
4
Figure 16
3. Steering post
Sand Pro 2020/3020/5020
2